Safety Assessment and Biological Effects of a New Cold Processed SilEmulsion for Dermatological Purpose

It is of crucial importance to evaluate the safety profile of the ingredients used in dermatological emulsions. A suitable equilibrium between safety and efficacy is a pivotal concern before the marketing of a dermatological product. The aim was to assess the safety and biological effects of a new cold processed silicone-based emulsion (SilEmulsion). The hazard, exposure, and dose-response assessment were used to characterize the risk for each ingredient. EpiSkin assay and human repeat insult patch tests were performed to compare the theoretical safety assessment to in vitro and in vivo data. The efficacy of the SilEmulsion was studied using biophysical measurements in human volunteers during 21 days. According to the safety assessment of the ingredients, 1,5-pentanediol was an ingredient of special concern since its margin of safety was below the threshold of 100 (36.53). EpiSkin assay showed that the tissue viability after the application of the SilEmulsion was 92 ± 6% and, thus considered nonirritant to the skin. The human studies confirmed that the SilEmulsion was not a skin irritant and did not induce any sensitization on the volunteers, being safe for human use. Moreover, biological effects demonstrated that the SilEmulsion increased both the skin hydration and skin surface lipids.


Introduction
Over the years, research has focused on strategies to optimize the potency of topical steroids while minimizing adverse effects. Several attempts have been made to increase the safety of topical glucocorticoids (TG) treatment, including new application schedules, special vehicles, and newly synthesized agents. The key factors in the management of antiinflammatory topical diseases are not only related to the use of effective topical anti-inflammatory agents but also in providing skin hydration and barrier repair [1].
Emulsion systems used in dermopharmacy have to fulfill a number of requirements, for example, acceptable physical stability, chemical inertness, satisfactory safety profile, and an attractive appearance, and also provide an appropriate carrier system for the active agent. The system must be nonirritant to the skin, easily applied, and removed from the skin [2]. In order to provide all of these attributes to emulsions, several excipients have to be used [3] such as surfactants, coemulsifiers, polymers, preservatives, emollients, and solubilizers. It is of crucial importance to evaluate the safety profile of the ingredients used in such vehicles especially if those vehicles are to be applied on damaged skin.
Dermatological emulsions without drug are considered cosmetic products falling under the general requirements of the EC Cosmetics Directive 76/768 [4] regarding their safety. This directive will be replaced stepwise by the new EC Cosmetics Regulation 1223/2009 [5]. Under both regulations, the toxicological profile of all used ingredients and detailed knowledge of the product-specific exposure are required as they are fundamental for the safety assessment [6]. As imposed by the legislation, cosmetics are considered to be safe for the consumer. Although this appears to be self-evident, there is a whole scientific exercise preceding this "obvious" conclusion. The safety of a cosmetic product is determined based on the safety assessment of its ingredients, which is done using the literature data, in vitro tests, and human tests since, in EU, finished cosmetic products are no longer tested in animals [7].
There are ingredients of special concern in terms of safety assessment like preservatives, solubilizers, and surfactants. Concerning the surfactants, most of them are based on ethoxylated nonionic emulsifiers or their mixtures with long chain fatty alcohols (so called mixed emulsifiers). While vehicles based on these mixed emulsifiers meet general requirements for pharmaceutical bases, their use may be accompanied by adverse skin reactions [8].
Due to the excellent barrier nature of the stratum corneum (SC), human external contact with a substance rarely results in its penetration through the skin with a significant systemic exposure; however, skin care products produce local exposure. Therefore, human systemic exposure to ingredients can rarely be completely excluded [9].
In this work, we aimed to evaluate the safety profile and the biological effects of a new cold processed SilEmulsion intended to be used as a vehicle for corticoids or as an adjuvant in topical anti-inflammatory therapy. The safety evaluation was performed using literature data and a systematic approach for the safety assessment, comparing it with in vitro and in vivo data obtained by the methods of skin bioengineering and human volunteers, respectively.
Next, an aqueous phase was prepared at room temperature by dispersing the aqueous thickening agents (HPMC and PVM/MA) in water. Cetrimide and the 1,5-pentanediol were added to the aqueous solution, and the resulting mixture was homogenized until a clear homogeneous gel was achieved.
The emulsification phase was performed at room temperature by slowly adding the oil phase to the aqueous phase with high shear mixing at a rate about 12800 rpm/min (IKA T25 ULTRA TURRAX). This addition was done at uniform rate over a period of 5 minutes. Table 1 describes the main function of the ingredients present in the SilEmulsion as well as the qualitative and quantitative composition.

Physical and Microbiological Stability of the SilEmulsion.
The experimental protocol was based on the guideline stability testing of existing active substances and related finished products [23]. One batch of the SilEmulsion was produced and was then stored for 12 months at room temperature (real time, 25 ± 2 ∘ C/60% ± 5% humidity) and at accelerated aging conditions (oven at 30 ± 2 ∘ C/65% ± 5% relative humidity and 40 ± 2 ∘ C/75% ± 5% relative humidity). Samples were taken for analysis at the end of the following time periods: 0, 1, 3, 6, and 12 months and assessed in terms of macroscopic organoleptic characteristics, pH value (Metrohm pH Meter 744), and apparent viscosity (Brookfield RV DV-II, SSA, spindles SC4-21 and SC4-27).
The microbiological stability assessment was performed according to the Portuguese Pharmacopoeia [24].

Safety Assessment of the SilEmulsion.
The safety evaluation of the SilEmulsion was conducted according to the SCCS's Notes of Guidance for Testing of Cosmetic Ingredients and their Safety Evaluation [25].
For each ingredient, data was acquired from ingredient's supplier and publicly available literature.

Hazard Identification.
Based on the results of in vivo tests, in vitro tests, clinical studies, and human epidemiological studies, the intrinsic physical, chemical, and toxicological properties of each ingredient under consideration were studied to identify whether the substance has the potential to damage human health.

Exposure Assessment.
The amount and the frequency of human exposure to the SilEmulsion were determined. The systemic exposure dose (SED) was calculated for each ingredient, according to (1). Consider where is the estimated daily exposure to a cosmetic product per Kg body weight (bw), based upon the amount applied and the frequency of application; is the concentration of the ingredient under study in the finished cosmetic product; and DA is the dermal absorption expressed as a percentage of the test dose assumed to be applied in real life conditions.

Dose-Response Assessment.
The relationship between the toxic response and the exposure was studied. Public data was used to find out the no observed adverse effect level (NOAEL) which is the highest dose or exposure level where no adverse treatment-related findings are observed.

Risk Characterization.
The probability that the substances under investigation cause damage to human health and the level of risk were examined. In the case of a threshold    effect, the margin of safety (MoS) was calculated according to (2). Consider 2.5. EpiSkin Assay. The validated reconstructed human epidermis EpiSkin skin irritation test method was used [26]. The EpiSkin tissues were supplied by SkinEthic Laboratories (http://www.skinethic.com/) consisting of a reconstructed organotypic culture of adult human keratinocytes developed into a multilayered and well-differentiated epidermis.
The experiment was performed following manufacturer's protocol. The 12-well plates containing 12 inserts of tissues (0.38 cm 2 ) were transferred into 12 wells plates containing 2 mL of maintenance medium and incubated at 37 ∘ C (5% CO 2 , >95% humidity). After 24 h, the second column of each plate was filled with maintenance medium preheated at 37 ∘ C.
Ten mg of the SilEmulsion was applied directly for a duration of 15 minutes to the epidermis samples, to phosphate buffer saline (PBS) as negative control or to the positive control (5% sodium dodecyl sulfate, SDS; solution in distilled water).
The tubes were incubated for 4 h in dark with periodic vortexing and centrifuged, and a duplicate of 200 L was transferred to a 96-well flat-bottom microtitre plate. Absorbance was read at 570 nm with acidified isopropanol as blank and viability was calculated considering 100% for the negative control.

Human Repeat Insult Patch Test.
A safety evaluation study was performed on SilEmulsion, using a Marzulli and Maibach [27] Human Repeated Insult Patch Test (HRIPT) protocol. In brief, the product was applied on the back of 50 healthy volunteers who gave informed written consent. Subjects with dermatological or other medical or physical conditions precluding topical application of the test material were excluded, along with pregnant and nursing women. Product was applied during 3 consecutive weeks as a set of 9 consecutive patches (Finn Chamber standard) always on the same area. The product was applied on day 1 and removed on day 3; an observation was performed and a new patch was then applied. This new patch was removed on day 5; a new observation was performed and a new patch was applied until day 8. The procedure continues until day 22. This ends the induction phase of the study.
At the product site, an occlusive patch containing 20 mg of the SilEmulsion was applied to the left side of the back where it remained for 48 hours. After that period, the patch was removed, the skin was evaluated, and a new patch was applied. Reactions after patching were scored according to International Contact Dermatitis Research Group (ICDRG) [28].
A 2-week rest period was followed without application of the test material. During the challenge period, new patches were prepared and fixed in the same manner as in the induction period but also on the right side of the back (i.e., a virgin site).
The patches were removed after 48 hours and scoring of skin reactions was performed in the same manner as before at 48, 72, and 96 hours after patching, using the same ICDRG scoring system.
The use of HRIPT studies for the evaluation of the SilEmulsion was submitted to the local Ethical Committee and respected the Helsinki Declaration to comply with good clinical practices. The study also complies with the Agence Francaise de Sécurité Sanitaire des Produits de Santé regulation on the performance of HRIPT studies on cosmetic products, which intends to guarantee that all the technical questions are evaluated meticulously during the application of the product in humans.
The study was conducted under the supervision of a dermatologist who participated in the evaluation of irritation/allergic reactions to the SilEmulsion.

Biological Effects.
The transepidermal water loss (TEWL), epidermal capacitance, and skin surface lipids for the SilEmulsion were evaluated with a TEWAMETER TM 210, Corneometer CM 820 and a Sebumeter SM 810 (C + K Electronics GmbH, Germany), respectively, for a period of 21 days. A uniform volunteers panel was chosen ( = 10, young healthy females, 18-25 years old, the same professional activity), and subjects were included in the study after written and informed consent. The formulation was applied in the forearm and the results were compared with a defined control area (anatomically equivalent) on the same forearm with any treatment. Data were compared using a two-way ANOVA, comparing the SilEmulsion with the control area along the time (95% confidence level). Results are expressed as mean ± standard deviation (SD).
Measurements were performed under standardized conditions, at room temperature.

Data
Analysis. The data was analyzed using the ANOVA test (KaleidaGraph, version 4.0, Synergy Systems) and expressed as the mean ± SD; < 0.05 was considered to be statistically significant.

Physical and Microbiological Stability of the SilEmulsion.
The SilEmulsion was transparent and uniform in appearance.
The pH (Table 2) did not significantly vary over time. The acidity of the skin ranges from pH 4 to 6; thus this result makes the formulation suitable for topical application [29]. Moreover, the pH value is in accordance with the maximum stability found for corticoids in aqueous solutions [30]. The SilEmulsion has suitable physical and chemical properties for the inclusion of a corticoid. Table 2, the viscosity of the SilEmulsion increased during the first months. This increase in viscosity was caused due to the swelling of the PEG chains in the solvent, decreasing the free water. The microbiological studies (Table 3) showed that the results were within the recommended limits of the specifications. These results indicate that the SilEmulsion is physically and microbiologically stable during at least 12 months.

Hazard Identification.
It is important to know about the physical and chemical properties of each ingredient (Table 4) to predict the extend of permeation through the skin [31]. The chemical and physical properties and hazards of chemical compounds are precise and constant. In contrast, the properties of the same chemical in complex mixtures can vary considerably. The chemical structures of the ingredients used in the SilEmulsion, namely, the surfactant and coemulsifier are very complex [3]; thus, it is difficult to predict interactions between them. Nevertheless, it is accepted that the safety of a cosmetic product is determined based on the safety assessment of its ingredients [7].
Molecules must be in the liquid form to get absorbed through the skin; molecules in the solid state are not absorbed.
As a general rule, chemicals with a molecular weight greater than 500 Da do not penetrate the skin. This is known as the "rule of 500" [32]. This upper limit on molecular size mainly results from the physical arrangement of lipids between adjacent corneocytes of the SC. Considering the molecular weight of the ingredients presented in Table 4, it can be concluded that both polymers (HPMC and PVM/MA) and the silicone-based surfactant will not be able to penetrate the SC.
The relationship between solubility and the rate of skin absorption stems primarily from the ability of a chemical to partition into the SC. If a chemical is excessively hydrophilic, it will not partition into the predominantly lipid environment of the SC. In contrast, if a chemical is too strongly lipophilic, it will readily partition into the SC but will not partition out into the predominantly hydrophilic environment of the underlying epidermal tissue. Thus, in order to penetrate the skin, the solubility of a chemical requires a balance between these two extremes. In general, a partition coefficient (Log ) between 1 and 3 is considered to be optimal for skin absorption [33]. Considering the molecular weight and the Log values, the ingredients which are most likely to penetrate into the SC are cetrimide and 1,5-pentanediol.
The biological safety evaluation requires that cytotoxicity, sensitization, and irritation or intracutaneous reactivity are determined and the risk of chronic toxicity, carcinogenicity, reproductive/development toxicity, or other organ-specific toxicities based on specific nature and duration of exposure of the product is assessed (Table 5) [34].
Emulsifiers are of particular concern due to their potential to cause irritation [35,36] and because they have the potential to act as penetration enhancers by decreasing surface tension and conditioning the SC and hence may enable or enhance diffusion of other molecules through the skin [37]. The main emulsifier present in the SilEmulsion is a silicone-based emulsifier containing polyethylene glycol (PEG) chains as the hydrophilic part and medium-chain triglycerides as the lipophilic part. Due to the absence of data in the literature for this emulsifier, we decompose this ingredient into three parts: PEG, dimethicone, and mediumchain triglycerides, and we assessed the safety profile of the individual ingredients.
PEGs and PEG fatty esters were not or very slightly irritating to the skin of rabbits and humans [38]. However, independent of the erythema, increased TEWL was induced by some of the emulsifiers, indicating an invisible impairment of the SC barrier function [8]. Clinical and animal absorption studies reported that dimethicone was not absorbed following oral or dermal exposure. Dimethicone was not acutely toxic following oral exposure. No adverse reactions were found in rabbits following short-term dermal dosing with 6% to 79% dimethicone. Most dermal irritation studies using rabbits classified dimethicone as a minimal irritant. Dimethicone (tested undiluted and at 79%) was not a sensitizer in four assays using mice and guinea pigs. Moreover, it was not a sensitizer at 5.0% in a clinical repeated insult patch test using 83 panelists. Most ocular irritation studies using rabbits classified dimethicone as a mild-tominimal irritant. Dimethicone was tested in numerous oraldose (using rats) and dermal-dose (using rats, rabbits, and monkeys) reproductive and developmental toxicity studies. Dimethicone was negative in all genotoxicity assays. It was negative in both oral (tested at 91%) and dermal (tested at an unknown concentration) dose carcinogenicity assay using mice [39].
Medium-chain triglycerides exhibit very low levels of toxicity in a variety of laboratory animals and in humans when administered orally, parenterally, or by the dermal route [40].
Based on these results concerning PEGs and dimethicone and medium-chain triglycerides, we can predict that the bis-PEG/PPG-16/16 PEG/PPG-16/16 dimethicone (and) caprylic/capric triglyceride pose no consumer risk in the concentration used.
Concerning the co-emulsifier, it was demonstrated that glyceryl monoesters have little acute or short-term toxicity in animals, and no toxicity was noted following chronic administration of a mixture consisting mostly of glyceryl di-and monoesters. Glyceryl laurate was not classified as ocular irritant in rabbits. Undiluted glyceryl monoesters may produce minor skin irritation, especially in abraded skin, but, in general, these ingredients are not irritating at concentrations used in cosmetics. Glyceryl monoesters are neither sensitizers nor photosensitizers. At concentrations higher than those used in cosmetics, glyceryl laurate did cause moderate erythema in HRIPT studies. Based on these data, the Cosmetic Ingredient Review Expert Panel found that these glyceryl monoesters are safe as cosmetic ingredients in the present practices of use and concentration [37].
Based on these data the ingredients of special concerns are cetrimide and 1,5-pentanediol because they present suitable physical characteristics to penetrate the skin; the glycol is   present in the formulation in a relatively high concentration and cetrimide has been shown to be irritant to the skin and a sensitizer.

Exposure Assessment.
SilEmulsion is intended for use on intact skin of adults. It can be used as an adjuvant in corticoid therapy. It is applied to the affected area in the desired quantity once or twice a day with a soft massage to enhance the product absorption. It will be supplied for use as a leave-on cosmetic product which is intended to stay in prolonged contact with the skin.
According to the Scientific Committee on Consumer Safety [25], the human surface area is 15670 cm 2 . The SilEmulsion will be considered as a body cream; thus, according the Scientific Committee on Consumer Safety, the estimated daily amount applied for a body cream is 7.82 g/day and the frequency of application is 2.28 times per day which is translated in a daily exposure of 123.2 bw/day (Table 6).
From Table 6, it can be seen that the estimated SED from the ingredients present in the SilEmulsion ranged from 0.09 to 12.32 mg/kg bw/day for cetrimide and 1,5-pentanediol, respectively. The SED is a tool to predict the systemic availability of a cosmetic substance; however, this relationship is not straightforward. In the absence of dermal absorption studies, the worst-case scenario of 100% of dermal absorption should be taken into consideration [25]. Thus, the estimated SED is overestimated, which means that, for example, for cetrimide which is a good candidate for dermal absorption, ( Table 4) the SED may be indeed 0.09 mg/kg bw/day but, for HPMC, it is expected to be much lower. The SED values should be taken as orientative values and must be analyzed regarding the overall chemical, physical, and hazard data.

Dose-Response Assessment.
The NOAEL is mainly derived from repeated-dose animal studies (90 day, developmental toxicity studies, etc.).
As far as the determination of critical effects in repeateddose toxicity studies is concerned, the available repeated-dose toxicity data should be evaluated in detail for a characterization of the health hazards upon repeated exposure. The NOAEL values found out for cetrimide and 1,5-pentanediol were 20 and 450 mg/kg bw/day, respectively [14,41].

Risk Characterisation.
The MoS is used to extrapolate from a group of test animals to an average human being and subsequently from average humans to sensitive subpopulations. The WHO proposes a minimum value of 100, and it is generally accepted that the MoS should at least be 100 to declare a substance safe for use [25].
The value of 100 consists of a factor 10 for the extrapolation from animal to man and another factor 10 taking into account the interindividual variations within the human population.
However, in the majority of MoS calculations, this dermal exposure figure is compared to an oral NOAEL value, which corresponds to the amount that has been administered orally, though not necessarily to the actual systemic availability of the compound after oral administration.
The MoS for the two ingredients of special concerns (cetrimide and 1,5-pentanediol) were calculated according to (2). The MoS value obtained for cetrimide was 222.22 which is above the threshold value of 100 suggesting that the ingredient under study can be considered to pose no consumer risks or systemic toxicity effects. Concerning 1,5pentanediol the value obtained was 36.53; however, it should be emphasized that this is a very conservative approach. In fact, the actual safety margins of cosmetic ingredients tend to be higher than theoretical values, since calculated MoS data represents a worst-case scenario. For example, a skin penetration of 100% was assumed which may not correspond to the penetration in reality. In this case in vitro and in vivo tests will be useful to decide about the safety of this ingredient.

EpiSkin Assay.
The safe topical use of the SilEmulsion was tested on reconstituted human epidermis. The EpiSkin model mimics morphologically and biochemically the living skin and is useful to classify skin irritants which can cause decrease in cell viability, evaluated by an MTT assay [42]. The tissue viability, measured as optical density at 570 nm by the MTT assay and calculated as percentage of cytotoxicity compared to the negative control (PBS), was 92 ± 6.0%, whereas in the positive control (SDS) it was 30.0 ± 4%. A product is considered an irritant when viability is reduced by 50%.
The absence of skin-irritant effects at the concentrations tested indicated that SilEmulsion could be safe for topical use.

Human Repeat Insult Patch
Tests. The experimental conditions adopted in this study allowed the creation of occlusive conditions. According to the Marzulli and Maibach protocol [27], the products intended to be used as leave-on products should have an increased exposure only obtained with an occlusive patch. The occlusion favors the permeation through the skin, which allows an easy viewing of irritative reactions.
During the HRIPT study, no reactions were observed in the initial 3-week contact or after the final challenge contact.
Therefore, the repeated application of the product did not induce any sensitization on the skin of the volunteers and the SilEmulsion presented very good skin compatibility.

Biological Effects.
The skin is often exposed to surfaceactive agents like soaps, which may affect the skin barrier. Differences in the effects of surfactants have been investigated previously, for example, using biophysical instruments [8,43]. These investigations show that surfactants exert strong effects in experimental settings. SLS, a surfactant with a carbon chain length of 12, is ranked as the most irritating [44]. An increased TEWL is a sensitive measure of barrier damage [44,45] and an indication of the skin permeability [46]. Figure 1 shows the comparison between SilEmulsion and control area in terms of TEWL during 21 days. The SilEmulsion did not significantly increased TEWL compared to the control. SC water retention and skin surface lipids properties are crucial factors in keeping the skin supple and flexible and influence skin permeability to molecules. The methodological procedure chosen allowed the identification of positive results regarding skin water dynamics, expressed in terms of corneometry changes and skin lipids expressed in terms of sebum ( Table 7).
The in vivo studies for human skin hydration showed a slight increase after application of SilEmulsion when compared to the control area ( > 0.05). The principal mechanisms of hydration are humectancy, emolliency, and occlusion. The hydration provided by SilEmulsion is mainly attributed to humectants (1,5-pentanediol) and emollients (PEG-based surfactants, isopropyl myristate, and C12-15 alkyl benzoate). In fact, humectants promote water retention within the SC, whereas emollients smooth the skin by filling the spaces between skin flakes and adding semiocclusive activity which contributes to SC hydration [47]. Occlusive agents increase moisture levels by providing a physical barrier to epidermal water loss; petrolatum, waxes, and silicones are occlusive substances. The silicone-based surfactant present in the SilEmulsion was not sufficient to confer occlusive properties to the emulsion, since the TEWL values were not different from the control area.
On the other hand, a drastic increase in the skin lipids occurred after application of SilEmulsion (Table 7). It was demonstrated that lipids of mineral or plant origin may partially substitute for skin lipids and improve both the feel and function of a lipid-depleted skin [48]. Although barrier function requires cholesterol, free fatty acids, and ceramides, applications of exogenous nonphysiologic lipids seems to contribute to the barrier function. It was demonstrated that petrolatum remains restricted to the SC and produced more rapid improvement in barrier function than the physiologic lipids. These observations are due to that the physiologic lipids only improve barrier recovery after transport to subjacent nucleated layers, followed by internalization, apparent transport to the distal Golgi apparatus, and incorporation into nascent lamellar bodies [49].

Conclusion
Considering the composition of the product and the physicochemical characteristics of the ingredients, the physical and microbiological quality and stability of the SilEmulsion, the toxicological profile of the ingredients, the risk characterization, and the in vitro and in vivo results, the SilEmulsion can be considered safe in the normal and reasonably foreseeable use. Additionally, SilEmulsion is demonstrated to contribute to restore the skin barrier by increasing the amount of lipids within the skin. A suitable equilibrium between safety and biological effects was demonstrated.