International Journal of Chemical Engineering

Volume 2013 (2013), Article ID 937675, 7 pages

http://dx.doi.org/10.1155/2013/937675

Research Article

The Application of Response Surface Methodology for Lead Ion Removal from Aqueous Solution Using Intercalated Tartrate-Mg-Al Layered Double Hydroxides

Yamin Yasin,¹ Maszlin Mohamad,² and Faujan B. H. Ahmad²

¹INTEC Education College, Universiti Teknologi MARA, 40450 Shah Alam, Malaysia

²Faculty of Applied Sciences, Universiti Teknologi MARA, 40450 Shah Alam, Malaysia

Received 19 October 2012; Revised 15 January 2013; Accepted 19 January 2013

Academic Editor: Deepak Kunzru

Copyright © 2013 Yamin Yasin et al. This is an open access article distributed under the Creative Commons Attribution License, which permits unrestricted use, distribution, and reproduction in any medium, provided the original work is properly cited.

Abstract.

Layered double hydroxide intercalated with tartrate (tartrate-Mg-Al) was used as an adsorbent to remove lead ions from aqueous solutions. The effects of various optimization parameters such as contact time, solution pH, lead ion concentrations, and adsorbent dosage were investigated by the use of Response Surface Methodology (RSM). The Response Surface Methodology (RSM) based on a four-level four-variable Central Composite Rotatable Design (CCRD) was employed to evaluate the interactive effects of the various optimization parameters. The parameters were contact time (6–10 h), solution pH (1–3), adsorbent dosage (0.06–0.1 g), and lead ion concentrations (10–30 mg/L). The percentage of lead ions removal for each of the parameters studied was determined by Inductively Coupled Plasma-Optical Emission Spectrophotometer. Simultaneously by increasing contact time and amount of dosage of tartrate-Mg-Al used the percentage of lead ions removal from aqueous solution will increase; however, the percentage removal decreases with an increase in pH and concentrations of lead ions. The experimental percentage removal recorded under optimum conditions was compared well with the maximum predicted value from the RSM, which suggest that Central Composite Rotatable Design of RSM can be used to study the removal of lead from aqueous solution by the use of tartrate-Mg-Al as an adsorbent.

1. Introduction

The pollution of aqueous solution by high concentrations of metal cations can contribute to a serious environmental problem. The removal of metal cations from aqueous solution to a certain concentration level is therefore becoming an important issue. Adsorption is one of the effective methods to remove metal cations from aqueous solution [1]. Various materials can be used as an adsorbent for the removal of metal cations such as activated carbon [1], biomaterials [2], and clay minerals [3]. In recent years, the use of clay minerals as an adsorbent were found increasing in interest, and numerous studies on the adsorption of metal cations have been carried out by use of the metal oxides [4], metal hydroxides [5], and metal carbonates [6] which are due to their abundance in nature and good metal cations adsorption 1 properties [4–6].

Layered Double Hydroxide (LDH) is one of the clay minerals that have good metal cations adsorption properties with a negatively charged layers, high anion exchange property, and high surface areas. The chemical composition of layered double hydroxides can be described by the formula [M²⁺1-xM³⁺x(OH)₂]x+(An-)x/nmH₂O where M²⁺ and M³⁺ are metal cations, for example, Mg²⁺ and Al³⁺ that occupy octahedral sites in the hydroxide layers. An- is an exchangeable anion, and x is the ratio of M³⁺/(M²⁺ + M³⁺). Carbonates are the interlayer anions in the naturally occurring mineral hydroxides, which is a member of this class of materials.

Several studies have reported on the use of layered double hydroxides as an adsorbent for the preservation of aqueous environments, such as treatment of coloured water [7, 8], treatment of water polluted with heavy metals [9, 10], and as nitrogen oxide storage [11]. The adsorption properties of layered double hydroxides toward metal cations can be improved by intercalating layered double hydroxides with metal chelating agents such as tartrate [5]. Recently several studies on the intercalated compounds of layered double hydroxides, which can be used as an adsorbent for the removal of heavy metals, have been reported. Magnesium aluminium layered double hydroxides intercalated with ethylenediaminetetraacetate (EDTA) have been reported to have successfully taken up heavy metals such as Cu²⁺ and Cd²⁺ from aqueous solution and the formation of EDTA-metal complex in the interlayer of layered double hydroxide was to be believed as the principal mechanism for the removal [9]. Similar study was also reported in the use of intercalated EDTA-zinc-aluminium layered double hydroxides for the removal of heavy metals of Cu²⁺, Cd²⁺, and Pb²⁺ [10].

Response Surface Methodology (RSM) is an effective statistical technique, which provides an investigative approach towards optimization. In addition, it is a collection of mathematical and statistical techniques used in significance of several affecting factors in an optimum manner, even in the presence of complex interactions [12]. The main reason for implementing RSM is to determine the optimum operational conditions for the process or to determine a region that satisfies the operating specifications [13]. The limitations posed by conventional analytical optimization method can be eliminated by optimizing all the affecting parameters collectively using RSM. In our present study, RSM comprises of a four-level four-factor Central Composite Rotatable Design (CCRD), which was used to evaluate the interactive effects and to obtain the optimum conditions for lead ions removal from aqueous solutions using intercalated tartrate-Mg-Al layered double hydroxide.

2. Experimental

2.1. Synthesis of Tartrate-Mg-Al Layered Double Hydroxide (Tartrate-Mg-Al)

All chemicals used in this synthesis were of analytical grade and used without any purification. The coprecipitation method was adapted to synthesize tartrate-Mg-Al layered double hydroxides in this work. In the preparation of Mg-Al solution, an aqueous solution of Mg(NO₃)₂·6H₂O and Al(NO₃)₃·9H₂O was dissolved in deionized water to give Mg²⁺/Al³⁺ ratio of 4. The tartrate solutions were prepared by dissolving the required amount of organic salt of tartrate in deionized water according to the stoichiometric quantities defined by the following equation [5]:

An aqueous solution of Mg-Al-NO₃ at a ratio of 4 was then added dropwise to a solution of tartrate under nitrogen atmosphere with vigorous stirring. The solution mixture was kept under nitrogen atmosphere throughout the synthesis process to minimize the effects of dissolved carbon dioxide. The pH of the solution mixture was kept constants at a pH of 10 by adding a sodium hydroxide solution. The resulting slurry was aged at 70°C for 24 hours in an oil batch shaker and was then filtered and washed with deionized water to remove free ions and excess organic salt. The material was then dried in an oven at 60°C for 24 hours and was kept in sample bottles for further use and characterizations.

2.2. Characterization of Original Mg-Al Layered Double Hydroxide (Mg-Al-NO₃) and Tartrate-Mg-Al Layered Double Hydroxide (Tartrate-Mg-Al)

The X-ray Diffraction (XRD) patterns of Mg-Al-NO₃ and tartrate-Mg-Al layered double hydroxide before and after removal experiments were obtained by PANlytical X’pert Pro using Ni-filtered Cuα radiation, 60 KV, and 60 mA. The basal spacing (-spacing) of the compounds was determined via powder technique. All solid samples were mounted on PW18xx sample holder series, and the scans were done at 5°–90° over 2θ/min at 0.003° steps.

2.3. Experimental Design

A four-level four-factor CCRD design was employed in this study, leading to a set of 15 experiments. The variables and their levels selected for the study of the removal of lead ions using tartrate-Mg-Al layered double hydroxide were contact time (6–10 h), adsorbent dosage (0.06–0.1 g), solution pH (1–3), and lead ion concentrations (10–30 mg/L), based on the preliminary experiments using conventional optimization method as shown in Table 1. The variables and their respective levels are presented in Table 2, which represents the actual experiments (in triplicate) carried out for developing the model. The data obtained were fitted to a second-order polynomial equation:

where is percentage of lead ions removed; are constant coefficients are the uncoded independent variables. Subsequent regression analyses, analyses of variance (ANOVA) and response surfaces were performed using the Design Expert Software (Version 6.0.4) from Stat-Ease Inc. (Minneapolis, MN, USA). Optimal reaction parameters for maximum removal were generated using the software’s numerical optimization function.

Table 1: The level and range of independent variables chosen for removal of lead from aqueous solution using tartrate-Mg-Al layered double hydroxide.

Factor
Variable
Unit
Range and level of actual and

coded values

Low actual (−1)
High actual (+1)

Time
hour
6
10

pH
—
1
3

Dosage
mg
0.06
0.1

Concentration
mg/L
10
30

Table 2: Central composite rotatable quadratic polynomial model, experimental data, and actual and predicted values for five-level four-factor response surface analysis.

Run

Actual

(% Removal)
Predicted

(% Removal)

1
10
2.5
0.08
30
99.13
99.22

2
8
3.5
0.06
40
97.15
102.21

3
12
3.5
0.1
20
98.38
95.77

4
10
2.5
0.08
30
99.23
99.22

5
8
3.5
0.06
20
99.05
106.87

6
12
1.5
0.1
20
95.14
91.06

7
10
2.5
0.08
30
99.23
99.22

8
10
2.5
0.04
30
73.15
56.46

9
10
2.5
0.08
30
99.23
99.22

10
10
0.5
0.08
30
3.4
7.40

11
10
2.5
0.08
50
91.8
90.49

12
10
2.5
0.08
30
99.24
99.22

13
6
2.5
0.08
30
97.48
95.01

14
12
3.5
0.06
40
99.23
105.57

15
10
2.5
0.12
30
98.85
111.33

16
12
1.5
0.06
20
24.64
30.28

17
10
4.5
0.08
30
98.77
90.56

18
8
1.5
0.1
20
95.14
92.03

19
12
1.5
0.1
40
96.71
92.12

20
8
1.5
0.06
20
30.25
30.70

21
10
2.5
0.08
30
99.23
99.22

22
14
2.5
0.08
30
99.14
97.40

23
10
2.5
0.08
10
96.98
94.08

24
8
3.5
0.1
40
98.72
96.31

25
8
1.5
0.06
40
17.94
23.77

26
8
3.5
0.1
20
97.97
98.19

27
8
1.5
0.1
40
92.58
87.88

28
12
1.5
0.06
40
27.81
28.58

29
12
3.5
0.1
40
98.57
99.11

30
12
3.5
0.06
20
99.32
105.01

: time (h); : pH; : dosage (mg); : concentration (mg/L).

2.4. Batch Adsorption and Analysis

Batch method was employed in the removal experiment of lead ions from aqueous solution using tartrate-Mg-Al layered double hydroxides (tartrate-Mg-Al). A sample of 0.05 g tartrate-Mg-Al was placed in a 100 mL Schott Duran bottles, and 25 mL of 20–40 mg/L lead solution was added to the bottles and agitated by the use of shaker operating at room temperature with a speed of 150 rpm. The amount of lead ions removed (%) was calculated as

where is the initial concentration (mM) of the lead ions solution and is the concentration at equilibrium at the time . At predetermined time, 5 mL of the solutions were withdrawn and filtered through 0.45 μm Whatman syringe filter. The remaining concentration of lead ions was then measured by using Perkin Elmer Optima 8300 Inductive Coupled Plasma-Optical Emission Spectrophotometer (ICP-OES). All experiments were conducted in duplicate, and controls were simultaneously carried out to ensure that the removal was by the adsorbent and not by the wall of the glassware. In order to avoid precipitation, the pH of the solution was kept below than 6 since the solubility product of Pb(OH)₂ is recorded at [14].

3. Results and Discussion

3.1. Characterization of Original Mg-Al Layered Double Hydroxide (Mg-Al-NO₃) and Tartrate-Mg-Al Layered Double Hydroxide (Tartrate-Mg-Al)

The structure of layered double hydroxides (Mg-Al-NO₃) synthesized at a ratio of 4 and the structures of intercalated compound before (tartrate-Mg-Al) and after removal of lead (tartrate-Mg-Al-Pb) ions were characterized, and their XRD patterns were shown in Figure 1. As shown in Figure 1(a), original layered double hydroxides (Mg-Al-NO₃) indicate fairly good crystallinity. This was proved by the -spacing recorded at 7.6 Å that demonstrated general features of layered double hydroxides [15–17]. The -spacing shows the characteristic values for trigonal structures with a strong sharp and symmetrical peaks assigned to (003) and (006) planes, respectively. The interlayer spacing of the sample corresponding to the (006) plane was found to be 3.8 Å.

Figure 1: XRD patterns of (a) original Mg-Al-NO₃, (b) Mg-Al-NO₃-Pb, (c) tartrate Mg-Al and (d) tartrate-Mg-Al-Pb.

The original XRD patterns of tartrate-Mg-Al (Figure 1(c)) show broader in patterns as compared to the original Mg-Al-NO₃ which suggest that tartrate-Mg-Al had the common structure of the Mg-Al-NO₃. The basal spacing for tartrate-Mg-Al recorded at 8.38 Å indicates that the interlayer spacing was larger than that of the Mg-Al-NO₃. The pattern reveals that the intercalation of tartrate ions in the interlayer of Mg-Al-NO₃ increased the basal spacing from 7.6 Å to 8.38 Å. The basal spacing recorded for the tartrate-Mg-Al suggests that the tartrate ions which are larger than the nitrate ions were intercalated into the interlayer of Mg-Al-NO₃ layered double hydroxides [5]. The XRD patterns of tartrate-Mg-Al-Pb after removal of lead ions (Figure 1(d)) show the basal spacing which is slightly lower than that of original tartrate-Mg-Al. The pattern shows no additional peaks detected for precipitation products of lead which indicates that the main mechanism for the removal of lead ion is not through the surface precipitation reaction between lead ions and hydroxide ions. Therefore, the result suggests that the main mechanism for the removal of lead is through the formation of metal complexes between the lead ions and the tartrates which are formed in the interlayer of tartrate-Mg-Al layered double hydroxides.

3.2. Model Development

The coefficients of the empirical model and their statistical analyses, evaluated using the Design Expert Software, are presented in Table 3. The predicted values were obtained from the model-fitting technique using the Design Expert Software version 6.0.4 and were seen to be sufficiently correlated with the observed values. Fitting of the data to various models (linear, two factorial, quadratic, and cubic) and their subsequent ANOVA showed that the removal of lead ions from aqueous solution using tartrate-Mg-Al layered double hydroxide was suitably described by quadratic model. From the Design Expert Software, the quadratic polynomial is given as follows:

where is contact time, is solution pH, is the amount of dosage, and is the concent ration.

Table 3: ANOVA for removal of lead from aqueous solution using tartrate-Mg-Al layered double hydroxide.

Source
Degree of freedom
Sum of squares
Mean square
value

Model
14
24350.42
1739.32
30.86
<0.0010

Residual
15
845.43
56.36

Lack of fit
10
845.42
84.54
48309.97
<0.0010

Pure error
5
0.00875
0.00175

Total
29
25195.86

Time ()
1
8.54
8.54
0.15
0.7025

pH ()
1
10371.72
10371.72
184.02
<0.0010

Dosage ()
1
4516.08
4516.08
80.13
<0.0010

Concentration ()
1
19.33
19.33
0.34
0.5668

The computed model -value of 30.86 was higher than the tabular value implying that the model is significant at 1% confidence level. There is only a 0.01% chance that the model -value large could occur due to noise. The model also showed a very low value of pure error of 0.0087, which indicates good reproducibility of the data obtained. The values of  “”  less than 0.0500 indicate the significance of the model. Based on the analyzed results, the solution pH, the adsorbent dosage, and the combination of pH and adsorbent dosage are significant model terms. The high coefficient of determination () showed that the quadratic polynomial was highly significant and sufficient to represent the actual relationship between the removal (%) and the significant variables.

3.3. Response Surface Plots

The quadratic polynomial equation was then used to facilitate plotting of response surfaces. Two parameters were plotted at any one time on the and axes, respectively, with the other remaining parameters set at their center points values (coded level: 0). Figure 2 shows the profile of contact time versus pH of lead solution for removal of lead ions from aqueous solution using tartrate-Mg-Al layered double hydroxide. A response surface plot for interaction between contact time and pH of lead solution was generated with the parameters of amount of dosage and concentrations fixed at center points of (0.05 g) and (30 mg/L), respectively, under any given conditions. From Figure 2, at any given pH of lead solutions from 1 to 3, an increase in contact time led to a higher percentage removal. An increase in pH up to 10 resulted in a decrease in percentage removal of lead ions. The metal cations in layered double hydroxides layers begin to dissolve at high pH, which resulted in the decrease of lead removal at high pH. Removal of lead from aqueous solution using tartrate-Mg-Al layered double hydroxide as an adsorbent with moderate pH and maximum contact time favored maximal percentage removal.

Figure 2: Response surface plot showing the effect of contact time and pH and their mutual effect on the removal of lead using tartrate-Mg-Al layered double hydroxide.

Response surface predicted, the interaction of contact time, and amount of adsorbent dosage are illustrated in Figure 3 with the concentration of lead solution set at center point value of 30 mg/L. As shown in Figure 3, at any given amount of layered double hydroxide dosage from 0.06 to 0.1 g, an increase in contact time led to a higher percentage removal of lead ions. Removal with the highest dosage and highest contact time favored maximal percentage removal. The similar trend of profile in contact time versus amount of dosage also has been previously found and has indeed been reported [18, 19].

Figure 3: Response surface plot showing the effect of contact time and amount of dosage and their mutual effect on the removal of lead using tartrate-Mg-Al layered double hydroxide.

The response surface presented in Figure 4 shows the effect of contact time and concentration of lead solution at a fixed pH and adsorbent dosage on the percentage removal of lead using tartrate-Mg-Al layered double hydroxide. As shown in Figure 4, adsorption at the highest contact time and low concentration of lead solution favors maximum percentage removal. The percentage removal of lead decreases with increasing concentrations of lead solution. This explains a common observation that the percentage removal of lead is decreased due to the limiting amount of tartrate-Mg-Al dosage used that could inhibit the formation of complexes between tartrate and lead ions with an increase in concentrations of lead solution. This can be attributed to the decrease in the area for the formation of complexes with the increase of lead solution concentration. Figures 5 and 6 present the response surface plots as functions of pH versus lead solution concentration and pH versus dosage of tartrate-Mg-Al layered double hydroxide, respectively. As expected, the percentage removal of lead is maximized at the highest lead concentrations and moderate pH.

Figure 4: Response surface plot showing the effect of contact time and concentration of lead and their mutual effect on the removal of lead using tartrate-Mg-Al layered double hydroxide.

Figure 5: Response surface plot showing the effect of pH and concentration of lead and their mutual effect on the removal of lead using tartrate-Mg-Al layered double hydroxide.

Figure 6: Response surface plot showing the effect of pH and amount of dosage and their mutual effect on the removal of lead using tartrate-Mg-Al layered double hydroxide.

Figure 7 presents the effect of varying the lead ion concentrations and the tartrate-Mg-Al dosages. At low dosages and low concentrations of lead solution, the percentage removal of lead was lower, and this was attributed to a limited affective area for the formation of complexes between lead and tartrate ions and the decrease in probability of lead ions to find a site for the formation of complexes. Higher percentage removal is achieved with high amounts of tartrate-Mg-Al and high concentrations of lead solution, because larger quantities of lead ions increase the ratio of the adsorbate to adsorbent thus promoting the formation of complexes as well as increasing the percentage removal.

Figure 7: Response surface plot showing the effect concentration of lead and amount of dosage and their mutual effect on the removal of lead using tartrate-Mg-Al layered double hydroxide.

3.4. Optimum Conditions

Within the experimental range studied, the optimum conditions for lead ion removal using tartrate-Mg-Al have been predicted using Design Expert’s optimization function. The optimum conditions are presented in Table 3 along with their predicted and actual values. The analysis indicates that a maximum percentage removal of lead ion requires a contact time of 7.98 hours, an initial concentration of 40.09 mg/L, adsorbent dosage of 0.06 g, and a pH of 3.52. The predicted and experimental percentage removal values of 99.22% and 98.32% under these conditions are in good agreement, implying that the empirical model derived by RSM could be used adequately to describe the relationship between the factors and response with respect to the removal of lead ions using tartrate-Mg-Al layered double hydroxide. The results of the study were supported by previously reported paper on the optimization of lead removal from aqueous solution using specific adsorbents [20–22]. As shown in Table 4, the predicted and experimental percentage removals of lead from the design experiments are in agreement, which was implying that the model can be used adequately to study the removal of lead from aqueous solution using other adsorbents.

Table 4: Predicted removal from the design experiments for the removal of lead by the use of other adsorbents.

Adsorbents
Predicted removal

Immobilized Pycnoporus sanguineus
97.7%

Biomass of Aeromonas hydrophila
98.6%

Polyvinyl alcohol semi-IPN poly(acrylic acid)/tourmaline composite
68–69%

4. Conclusion

The adequacy of the predicted model was evaluated by performing additional independent experiments using suggested optimal removal conditions. From the data obtained, the observed values were statistically near the predicted values, and hence it can be concluded that the generated model adequately predicted the percentage removal. The removal of lead using tartrate-Mg-Al layered double hydroxide has been successfully described through the development of a model using Response Surface Methodology fractional factorial design.

Nomenclature

: | Initial concentration of lead ion solution (mg/L)
: | Concentration of lead ion solution at the desired time  , (mg/L)
: | Uncoded independent variables
: | Predicted response
: | Time
: | pH
: | Dosage
: | Initial concentration
Exp.: | Experimental value
Pred.: | Predicted value
ANOVA: | Analysis of variance.

Greek Letters

: | Offset term
: | Linear effect
: | Squared effect
: | Interaction effect.

Acknowledgment

The authors thank Universiti Teknologi MARA for financial support under Excellent Research Grant Scheme.

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