International Journal of Polymer Science
Volume 2016 (2016), Article ID 4374060, 8 pages
http://dx.doi.org/10.1155/2016/4374060

Research Article

A Photochromic Copolymer Hydrogel Contact Lens: From Synthesis to Application

Xiaoli Yang, Limin Huang, Lihua Zhou, Hao Xu, and Zihan Yi

School of Material Engineering, Jinling Institute of Technology, Nanjing 211169, China

Received 27 June 2016; Revised 8 September 2016; Accepted 22 September 2016

Academic Editor: Xiao Gong

Copyright © 2016 Xiaoli Yang et al. This is an open access article distributed under the Creative Commons Attribution License, which permits unrestricted use, distribution, and reproduction in any medium, provided the original work is properly cited.

Abstract.

A photochromic poly(2-hydroxyl-ethyl methacrylate-N-vinylpyrrolidone-spironaphthoxazine) hydrogel (p(HEMA-NVP-SPO)) has been designed and synthesized by free radical polymerization in this work. The chemical and structural information of hydrogels was investigated by IR spectra, equilibrium water content (EWC), and SEM. The IR spectra confirmed successful synthesis of copolymer. The domain of NVP contributed to not only EWC but also inner structure of hydrogel, while SPO had little influence on these properties of hydrogel. The photochromic behaviors of hydrogel including photochromic properties and thermal fading kinetics were systematically studied and compared with hydrogel made by immersing method. Results showed that when SPO was incorporated in hydrogel by polymerization, maximum absorbance wavelength got shorter, and the relaxation half-life became longer. In addition, salicylic acid as a drug model could be loaded into hydrogel by immersing method, and its sustained drug release in a given period was dependent on the characteristics of solution and loading time.

1. Introduction

Photochromic materials can change their color after being triggered by certain light due to a reversible structural transformation of chemical [1–3]. Spironaphthoxazine (SPO) based materials have attracted increasing interest due to their remarkable photochromic properties, such as excellent photostability, compatibility in various matrices, and high fatigue resistance [4–7]. These advantages enhance the practical applicability of SPO in optical systems for registration and storage [8], molecular switches [9], and UV sensors [10]. The photoresponsive site of the SPO comes from the center sp³ spiro carbon. Upon UV irradiation, the carbon-oxygen bond cleaves and achieves sp² hybridization, yielding an open planar merocyanine (MC), which is metastable and readily isomerizes [11, 12]. So it can revert back to the spiro form via ring closing when irradiated with visible light or thermal radiation. We have previously synthesized a series of SPO derivatives and investigated their photochromic behaviors and thermal stability in different films [13]. All the compounds exhibited excellent photochromic properties upon UV irradiation. And their relaxation time was in a broad range (from 129 to 1724 s). On account of these merits, SPO was introduced into hydrogel contact lens in this work, aiming at endow contact lens with photochromic properties.

As far as contact lens was concerned, hydrogel is a leading material of contact lens due to its good transparency, which satisfied the optic requirement of contact lens [14]. Moreover, hydrogel had a water swollen structure, which can mimetic nature biological environment. Thus, generally, hydrogel possesses good biocompatibility [15, 16]. Traditional hydrogel contact lens is polymerized by 2-hydroxyl-ethyl methacrylate (HEMA), but a number of problems restricted its application like low oxygen permeability, limited hydrophilicity, and poor antibacterial properties. Recently, some measures had been taken to improve these problems including copolymerizing with hydrophilic monomer [17], introducing chitosan to hydrogel network [18], and modifying surface via layer-by-layer assembly [19–21]. Further, in order to realize certain functions like drug delivery function, other functional monomers such as cyclodextrin (CD) had been introduced into contact lens by copolymerization [22, 23], by surface functionalization [24], or by nanocomposite technology [25]. Although the abovementioned researches had made considerable progress, they did not refer to photochromic contact lens.

In this work, we attempted to introduce SPO into hydrogel contact lens by polymerization, investigate their properties, and explore their application. In order to improve the hydrophilicity, vinylpyrrolidone (NVP) has also been added. As a control, SPO blended hydrogel contact lens was also prepared.

2. Experimental

2.1. Materials

Hydroxyethyl methacrylate (HEMA) and N-vinylpyrrolidone (NVP) were obtained from Shanghai Jingchun Industries Co. Ltd., China, and distilled under vacuum before use. 2,2-Azobis(isobutyronitrile) (AIBN) was recrystallized from methanol. All other chemicals were analytically pure and were employed without any further drying or purification.

Phosphate buffered saline (PBS) (pH 7.2) solution is as follows: 137 mmol L⁻¹ NaCl, 2.7 mmol L⁻¹ KCl, 10 mmol L⁻¹ Na₂HPO₄, and 2 mmol L⁻¹ KH₂PO₄. Artificial tear solution (ATS) is as follows: 2.18 g L⁻¹ NaHCO₃, 6.78 g L⁻¹ NaCl, 0.084 g L⁻¹ CaCl₂, and 1.38 g L⁻¹ KCl.

2.2. Synthesis of Spironaphthoxazine (SPO) Monomer

The synthetic methods for the photochromic SPO monomer of 1,3,3-trimethyl-9′-methacryloyloxy-spiro[indoline-2,3′(3H)naphtho[2,1-b][1,4]oxazine] were adopted and modified from previously published procedure [26]. Grey solid, yield: 97.4%, m.p. 151–153°C (melting point apparatus, Taike, China). IR (IS10, KBr, cm⁻¹): 3048, 2972, 1730, 1628, 1480, 1440, 1360, 1257, 1080, 1170, 1118, 978, 902, 823, 745. ¹H NMR (CDCl₃, AV-500 ): δ 8.26 (1H, d, = 2.3 Hz, ArH), 7.77 (1H, d, = 8.9 Hz, ArH), 7.73 (1H, s, 2′-H), 7.66 (1H, d, = 8.9 Hz, ArH), 7.24–7.17 (2H, m, ArH), 7.08 (1H, d, = 7.1 Hz, ArH), 6.98 (1H, d, = 8.9 Hz, ArH), 6.90 (1H, t, = 7.4 Hz, ArH), 6.56 (1H, d, = 7.7 Hz, ArH), 6.39 (1H, s, CH), 5.77 (1H, s, CH), 2.74 (3H, s, CH₃), 2.10 (3H, s, CH₃), 1.36 (6H, s, CH₃). Anal. calcd. for C₂₆H₂₄N₂O₃: C, 75.71; H, 5.86; N, 6.79. Found C, 75.58; H, 5.84; N, 6.80%.

2.3. Synthesis of Photochromic Hydrogels

Polymerization Method. Monomers (5 mL) of HEMA, NVP, and SPO were mixed by stirring, in which certain amount of AIBN was added into the mixture. This mixture was injected into the model (150 μm thickness), which then was put into the oven for 3 hours at 70°C; the reaction mixture was brought to room temperature, filtered, and rinsed with ethanol five times to remove all chemicals and nonconjugated monomer. The product was dried in vacuum. In addition, the feed composition and the samples code of the hydrogels are listed in Table 1.

Table 1: Composition of initial reaction mixtures used for the preparation of polymer hydrogels.

Hydrogels
Mass ratio (%)

HEMA : NVP : SPO

Hydrogel 1
100 : 0 : 0

Hydrogel 2
75 : 25 : 0

Hydrogel 3
60 : 40 : 0

Hydrogel 4
60 : 40 : 3

Immersing Method. The p(HEMA-NVP) hydrogels were obtained by using the polymerization method above and then were immersed in ethanol solution (5 mL), in which the concentration of SPO was 3%. The samples were kept undisturbed at room temperature for a week; the resulting films were kept in dark before measurement.

2.4. Characterization of Photochromic Hydrogels

The formed hydrogels were characterized by IR spectrum (IS10). Each hydrogel was freeze-dried at −50°C and then characterized by scanning electron microscopy (SEM, SU8010).

The hydrogels were dried and weighed (). The hydrogels were weighed () after dry hydrogels had been submerged in distilled water at 37°C for 24 h. Equilibrium water content of the hydrogels was defined as .

Optical absorption spectra were recorded using UV spectrum (CARY 50). The sample was first irradiated with a 40 W ultraviolet lamp (365 nm) and then reverse irradiated with visible light. The process was repeated for 20 cycles. The intervals were 10 min.

The kinetics of the thermal discoloration were recorded following the color bleaching of the irradiated sample at , immediately after switching off the ultraviolet lamp. The discoloration dynamic at was fitted by the following equation [27]:

where , , and are the absorbencies at zero, times, and infinity respectively.

For salicylic acid release experiment, an amount of 5 mg of salicylic acid model drug was dissolved in 100 mL water or buffered solution (PBS, ATS); then, 20 mg hydrogels were submerged into the solution to load drug. After 24 h at 37°C, the absorbance of salicylic acid was measured by UV-Vis spectrophotometer (Varian, Vary 50) at = 279 nm and compared with a standard curve. The salicylic acid concentration after loading was obtained by the difference of concentration and volume before and after immerging. The cumulative release rate in hydrogel was calculated by the difference of salicylic acid concentration before and after loading.

3. Results and Discussion

3.1. Synthesis and Fundamental Characterization of Hydrogels

The FTIR spectra of hydrogels were shown in Figure 1. In case of PHEMA (hydrogel 1), a broad band that appeared at 3440 cm⁻¹ was attributed to hydrogen-bonded OH group. The strong peak at 1720 cm⁻¹ showed ester carbonyl group (C=O). The peaks at 1166 and 1070 cm⁻¹ were associated with the stretching vibrations of C-O [28]. Compared to the IR spectrum of pHEMA, p(HEMA-NVP) (hydrogel 2 and hydrogel 3) showed a new peak at around 1665 cm⁻¹, corresponding to the carbonyl stretching banding of NVP [29]. With increasing NVP content, this characteristic absorption band was strengthened, which further confirmed the presence of NVP in the hydrogels. In the spectrum of p(HEMA-NVP-SPO) (hydrogel 4), the new absorption bands at 1360 cm⁻¹ and 845 cm⁻¹ were attributed to the stretching vibration of Ar-N and the stretching vibration outside surface of =C-H in SPO, respectively. Furthermore, characteristic bands at around 900 cm⁻¹ and 3100 cm⁻¹ corresponding to the vinyl groups of monomers disappeared completely, which indicated nonexistence of unreacted monomers. These well supported the successful entry of SPO moieties into the network formation of hydrogels [30].

Figure 1: The IR spectra of hydrogels.

The equilibrium water content (EWC) of the hydrogels was also studied (Figure 2). As it can be seen, all hydrogels exhibited EWC values greater than 30% in distilled water, which belong to the soft contact lens materials. In the case of the p(HEMA-NVP) hydrogels (hydrogel 2 and hydrogel 3), EWC values were observed to increase from about 47% to 61% with the increase of the NVP content. In contrast, the pure pHEMA hydrogel (hydrogel 1) showed a minimum EWC value about 34%. NVP was more hydrophilic than HEMA; hence, when increasing NVP content, the hydrogel networks became more hydrophilic and then absorbed more water. Moreover, the adding of a small amount of SPO had nearly no influence upon EWC of hydrogels. It is noted that the hydrogels showed a lower EWC in the presence of PBS than in distilled water. This might be attributed to the change of osmotic pressure [31]. Compared with water, the higher salt concentration in PBS decreased the osmotic pressure difference between hydrogel network and external solution, which prevented water molecules from penetrating into the hydrogels.

Figure 2: The equilibrium water content of hydrogels.

The interior morphologies of the freeze-dried hydrogels were shown in Figure 3. The pure pHEMA hydrogel presented a continuous and even morphology without pores (hydrogel 1). In contrast, the pHEMA-NVP hydrogel exhibited a highly interconnected porous structure (hydrogel 2 and hydrogel 3). It was observed that hydrogel 3 had larger average pore size ( μm) than hydrogel 2 ( μm) due to the increasing of NVP content. This trend might be related to relative larger free volume of NVP owing to the existence of five-membered ring, which prevented the collapse of linear chain in the freeze-drying process, resulting in larger pore size. p(HEMA-NVP-SPO) hydrogel (hydrogel 4) was similar to that of hydrogel 3, indicating little influence of SPO on the morphology. This might be attributed to very small content of SPO in hydrogel.

Figure 3: SEM images of hydrogels.

3.2. Photochromic Performance and Thermal Fading Kinetics

Electronic absorption spectral changes of two hydrogels made by immersing method and by polymerization method are depicted in Figure 4, insets of which show the color changes of photochromic hydrogel before and after UV light; nearly colorless hydrogels turned to blue after being irradiated with UV light and then converted back to that of the initial color under visible light irradiation. The absorption spectrums were broad in both hydrogels; this was mainly related to the coloring mechanism. After UV illumination, bond breakage in the excited spiro form on SPO occurred; the intermediate X was produced first, which then decayed into zwitterionic merocyanines, because the merocyanines were mixture of at least four isomers and their optical spectrums were broad absorption bands [32]. We observed that UV irradiation of the hydrogel made by immersing method at 365 nm led to the maximum absorbance () at 620 nm (Figure 4(a)), while in the hydrogel made by polymerization method there was a shift in to a shorter wavelength, which was 610 nm (Figure 4(b)). This blue shift presumably indicated that the interaction modes of SPO and HEME-NVP affected the UV absorption of hydrogel. When SPO took part in polymerization reaction, main chain of copolymer became the modified group of 9′ -C on SPO, increasing the steric hindrance around it, which led to the blue shift of the absorption [33].

(a)

(b)

Figure 4: Absorption spectra with irradiation time for (a) immersing method and (b) polymerization method.

Figure 5 shows the thermal fading of photochromic hydrogels in which the MC absorbance at (620 nm, immersing method; 610 nm, polymerization method) was recorded immediately after termination of the UV irradiation. The overall thermal closing in both hydrogels was evaluated to obey the first-order kinetics as the plots of were linear. The corresponding relaxation time of the MC isomer (τMC-SPO) was obtained using the expression . The relaxation life of hydrogel made by polymerization method was 289 s which was longer than that made by immersing method (199 s); this could be assigned to the participation of SPO in polymerization reaction. As had been reported by earlier work [34], in solid resins, the bulky substituent in the vicinity of the spirooxazine moiety was benefit to the thermal fading stability of MC. For SPO in hydrogel made by polymerization method, the volume of substituent group on 9′ -C is bigger than that made by immersing method, which depressed the large conformational change more effectively in the photochromic reaction. As a result, the thermal fading of hydrogel made by polymerization method was slower than that made by immersing method.

Figure 5: The thermal relaxation of the MC at (620 nm, immersing method; 610 nm, polymerization method) after irradiation with a 40 W UV lamp.

In further step, in order to evaluate the long-term application of photochromic properties for hydrogel, the photoinduced fatigue resistance property might be investigated by multiple irradiation cycles with UV and visible light in Figure 6. The maximum absorbances of the two photochromic hydrogels were plotted while being irradiated alternately with 365 nm light and 632 nm light. In each cycle, two photochromic hydrogels were converted to their ring-closed forms, respectively, to reach the photostationary states by irradiation with UV light (365 nm), and all the closed-ring forms were bleached by irradiation with visible light (632 nm). It showed that the absorbance of both hydrogels remained almost constant after 20 cycles, indicating that the main chain of copolymer as a pendant of 9′ -C on SPO had almost no effect on the fatigue resistance. This might be because the polymer chain caused little change of π-electrons of the photomerocyanine part and the heteroaromatic part, which led to little change in ground state energy of the closed-ring isomers and the energy gap between the open and closed ring isomers [35].

Figure 6: Fatigue resistance cycles of photochromic hydrogel by alternative irradiation: gray box at  nm, and white box  nm.

3.3. In Vitro Drug Release Behavior

The drug loading was achieved by immersing method using different media (Figure 7(a)). The equilibrium drug-loading amount in hydrogel was about 9 mg g⁻¹. From Figure 7(a), the amount of drug incorporated in hydrogel showed slight increase with times of loading, which might be ascribed to higher drug concentration of loading solution, coming from solvent evaporation. This phenomenon indicated the hydrogel could load drugs repeatedly. Moreover, the ions in loading solution showed little influence on drug-loading amount. Theoretically, Figures 7(b)–7(d) showed the drug-releasing behavior of salicylic acid in different media. For the first time, the cumulative release rate of salicylic acid from the hydrogel was fast during 12 h in water, which was slow in PBS or in ATS until the release equilibrium was reached (Figure 7(b)). This difference in the cumulative release rate was reasonably attributed to salicylic acid charge screening brought by the ions in the salt solution; it caused the salicylic acid to be released slowly in PBS and ATS. For the second time, the cumulative release rate of salicylic acid was also fast in water or PBS until the release equilibrium was reached, while it was a little slower in ATS than in water (Figure 7(c)). For the third time, salicylic acid was released along with time in each medium (Figure 7(d)). It was also found that all cumulative released drug rate reached above 89% no matter the characteristics of the medium and the release time of salicylic acid. By comparing Figures 7(b)–7(d), the drug release profile showed the drug-releasing behavior of hydrogel in water had little difference among the used time, and it also showed faster release in PBS or ATS than the last time. One of the main reasons affecting this drug-releasing behavior was the increase of the time hydrogel submerged in the salt solution that led to increase of ions of inner hydrogel, which decreased the charge screening brought by the ions.

(a)

(b)

(c)

(d)

Figure 7: (a) Loaded salicylic acid amount in hydrogels for three times in different media, (b) salicylic acid release behavior in different media for first drug-loading, (c) salicylic acid release behavior in different media for second drug-loading, and (d) salicylic acid release behavior in different media for third drug-loading.

4. Conclusions

In this work, photochromic p(HEMA-NVP-SPO) hydrogel was successfully synthesized by radical polymerization, which was verified by IR spectra. Compared with pHEMA hydrogel, p(HEMA-NVP) copolymer hydrogel had larger equilibrium water content (EWC) and more homogenous porous structure. The formed p(HEMA-NVP-SPO) hydrogel possessed similar EWC and morphology to p(HEMA-NVP) hydrogel. The colorless p(HEMA-NVP-SPO) hydrogel could turn to blue after being irradiated at 365 nm and then recover back under visible light irradiation in 289 s. Theoretically, the thermal fading of hydrogel made by polymerization method was slower than that made by immersing method. Additionally, the photochromic hydrogel made by polymerization method exhibited a good fatigue resistance. The drug loading is realized by immersing method. The equilibrium drug-loading amount in hydrogel increased slightly with times of loading regardless of ions in solution. The sustained drug release in a given period was dependent on the characteristics of solution and loading time. The drug release profile in water showed little dependence on loading time, whereas faster release in PBS or ATS than that of the last time was detected.

Competing Interests

The authors declare that they have no potential conflict of interests regarding the publication of this article.

Acknowledgments

This work was financially supported by Research Fund for the Doctoral Program of Jinling Institute of Technology (jit-2012-27).

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