Journal of Nanomaterials

Volume 2013 (2013), Article ID 832401, 12 pages

http://dx.doi.org/10.1155/2013/832401

Research Article

Application of Ferrite Nanomaterial in RF On-Chip Inductors

Hua-Lin Cai,1,2 Jing Zhan,1,2 Chen Yang,1,2 Xiao Chen,1,2 Yi Yang,1,2 Bao-Yong Chi,1,2 Albert Wang,³ and Tian-Ling Ren1,2

¹Institute of Microelectronics, Tsinghua University, Beijing 100084, China

²National Laboratory for Information and Science Technology, Tsinghua University, Beijing 100084, China

³Department of Electrical Engineering, University of California, Riverside, CA 92521, USA

Received 26 April 2013; Accepted 23 May 2013

Academic Editor: Yang Chai

Copyright © 2013 Hua-Lin Cai et al. This is an open access article distributed under the Creative Commons Attribution License, which permits unrestricted use, distribution, and reproduction in any medium, provided the original work is properly cited.

Abstract.

Several kinds of ferrite-integrated on-chip inductors are presented. Ferrite nanomaterial applied in RF on-chip inductors is prepared and analyzed to show the properties of high permeability, high ferromagnetic resonance frequency, high resistivity, and low loss, which has the potential that will improve the performance of RF on-chip inductors. Simulations of different coil and ferrite nanomaterial parameters, inductor structures, and surrounding structures are also conducted to achieve the trend of gains of inductance and quality factor of on-chip inductors. By integrating the prepared ferrite magnetic nanomaterial to the on-chip inductors with different structures, the measurement performances show an obvious improvement even in GHz frequency range. In addition, the studies of CMOS compatible process to integrate the nanomaterial promote the widespread application of magnetic nanomaterial in RF on-chip inductors.

1. Introduction

For decades the RF on-chip inductors have a large occupation of chip area and low factor [1–4], it hindered the realization of high-performance RF circuits and systems. Nowadays, the situation becomes more and more serious, as the development of on-chip RF inductor cannot keep up with the pace of miniaturization of integrated circuit system [5]. There is an increasing demand for small-sized and high-performance RF on-chip inductors in CMOS circuits and systems. Many efforts are made to solve the problem, and the works about these are impressive. To improve the -factor, suspension and solenoid structure [6–9], thick insulating layer [10], grounded shield [11, 12], and high resistivity substrate structure [2, 13] are applied to reduce the substrate loss; coils made by high conductivity metal [14, 15] and low k interlayer dielectric [16] are applied to reduce the resistive loss; multilayer inductors are applied to reduce the area occupation [17, 18]. However, all the previosely mentioned works cannot both satisfy the demands of small size and high factor at the same time. Meanwhile most of them are not CMOS compatible.

Recently more and more attention is being paid to the integration of magnetic nanomaterial to the on-chip inductors, which can enhance the storage of magnetic energy and thus increase the inductance and reduce the area of on-chip inductors [19–21]. However, most of the adopted magnetic materials are ferromagnetic alloy [22–25], which lead to large magnetic loss and reduced in high frequency due to its low ferromagnetic resonance . On the other hand, ferromagnetic alloy film must be isolated from the coils due to its low resistivity, which limits its magnetic flux enhancing effect. Other methods to improve the inductors’ performance are also discussed in [26–31]. But most of these magnetic materials have their limitations. Compared with other materials, ferrite nanomaterial featured high , and low imaginary part of permeability can improve the factor of inductors in GHz range [32–36], which is expected to provide a perfect solution to this situation. Furthermore, nanostructure magnetic material also has high resistivity and hence is more likely to contact the coils directly and forms a fully filled magnetic structure [37–39], which will take advantage of magnetic flux enhancement effect in the maximum degree. Application of the ferrite nanomaterial shows a great prospect in RF on-chip inductors [38–41].

2. Materials

Magnetic nanomaterial will exhibit superparamagnetic property when the diameter of the particle is small enough. This phenomenon weakens the hysteresis of the magnetic material, which is beneficial to the property of low loss that RF on-chip inductors require. Ferrite has high relative permeability, low magnetic loss, and high resistivity and therefore is suitable to be used for RF on-chip inductors in GHz working frequency. Among all the ferrite material, spinel and magnetoplumbite ferrite stand out. Nanomaterials of Ni-Zn-Cu spinel and magnetoplumbite ferrite are mainly introduced with nanopowder-mixed-photoresist spin-coating and ink-jetting processes which are CMOS-compatible [42–45].

Ni-Zn-Cu and nanopowder are prepared through sol-gel material and self-progating method. The redox between nitrates and organic acids triggers self-propagating combustion when the sol-gel is heated to a certain temperature. The material preparation flow is shown below.

(1)Dissolve the compound in a citric acid solution, and keep the solution density at 0.2 mol/L.(2)Heat the solution in an oven under a low temperature of 60°C for 48 h until the solution is transformed into a brown viscous gel.(3)Heat the viscous on hot plate at 200°C to dry; then ignite it to burn completely.(4)Ball-mill the remaining powders for over 72 h to get Ni-Zn-Cu nanoparticles of less than 100 nm diameter.

is prepared through solid reaction method, and the flow is shown below.

(1)Mix all the ingredients evenly in alcohol, and then put in crucible.(2)Heat the mixture in 1270°C for 4 h during which the crystallization reaction proceed.(3)Ball-mill the powders for over 72 h to get nanoparticles of less than 100 nm diameter.

After the ferrite nanoparticles are prepared, mix them in photoresist with a proper percentage to get the composite ferrite nanomaterial. Then two methods are developed to apply the as-fabricated ferrite nanomaterial on the inductors. The first one is spin-coating, followed by heating and solidifying at 120°C to obtain the film with certain thickness. Then the film is patterned through an extra photolithography and etching processes. The SEM photo of ferrite film spin-coated on the substrate is shown in Figure 1. The second method is inkjetting. It is carried out by a microprobe dropping nanomaterial at the place of inductor coil area.

Figure 1: Ferrite nanomaterial film spin-coated on Si substrate.

The hysteresis loop of nanomaterial is shown in Figure 2. The prepared ferrite (mixed in photoresist) has a high saturation magnetization compared with other ferrite materials, low remanent magnetization , and low coercivity .

Figure 2: Hysteresis loops of Ni-Zn-Cu and .

Ring-shaped samples are prepared for the high frequency permeability spectrum measurement sintered from the ferrite nanopowder. Figure 3 shows the high frequency spectrum. The magnetic spectrum of Ni-Zn-Cu and shows a high permeability and low loss in RF range, which are suitable to apply to the RF on-chip inductors in GHz.

(a)

(b)

Figure 3: Magnetic spectrum of (a) Ni-Zn-Cu, (b) .

3. Design

The two-port Π type equivalent circuit of on-chip magnetic inductors is shown in Figure 4.

Figure 4: Equivalent circuit of on-chip magnetic inductors.

and are the series inductance and resistance of the spiral coils respectively; is the feedback capacitance, which mainly results from the overlapping of adjacent coil layers; is the equivalent silicon dioxide insulation layer capacitance of one port; and are the equivalent substrate capacitance and resistance, respectively; to describe the physical influence of the integration of magnetic material, some parameters are added based on the original equivalent model. is the gain of due to the real part of permeability ; is the gain of due to the imaginary part of permeability ; describes the series capacitance change of when the magnetic material is integrated; is the added capacitance between coils; is the added equivalent capacitance results from the ferrite between the bottom coil layer and the silicon dioxide insulation layer [46–49].

Several structures of ferrite nanomaterial integrated inductors are designed, which are shown in Figure 5. Structures (a)–(d) are single layer on-chip inductors with different magnetic structures. Structure (a) is an air-cored reference without magnetic nanomaterial; structure (b) has underlaiferrite film; structure (c) has ferrite film coated on the top, and structure (d) has a fully filled ferrite. Structures (e)–(h) are stacked multilayer inductors with different magnetic structure, where structure (e) has ferrite film coated on the top; structure (f) has ferrite sandwiched; structure (g) has ferrite sandwiched and cored, and structure (h) has ferrite fully filled. Structure (i) is a solenoid inductor with fully filled ferrite.

Figure 5: Different types of on-chip magnetic inductors.

Simulation works are carried out utilizing Ansoft HFSS to investigate the influence of various structures, permeability, and substrate resistivity on the performance enhancement compared to the corresponding air-cored reference [50]. A typical 4-turn inductor in simulation environment is shown in Figure 6.

Figure 6: Simulation of spiral inductor in HFSS environment.

Figure 7 compares the and of structures B, C, and D with , as well as the reference structure A. It can be observed that from structure B to structure D, the inductance of on-chip inductors has an increasing trend. Structure D has the largest gain in , while structure C has a limited gain in , and its reduces largely in high frequency. The results show that structure D with fully filled ferrite has the best improvement in both and among structure B to D while the ferrite is ideal.

Figure 7: and of single layer inductors with different magnetic structures.

Figure 8 shows the influence of different relative permeability on and . When the permeability increases from 5 to 10, the improvement of both and factor increases greatly for structure D. It can be seen that structure D with has a better improvement than structure B with , which proves again that the fully filled ferrite magnetic structure has the best performance.

Figure 8: and of single layer inductors under different relative permeability.

Substrate loss is one of the main reasons for the limitation of factor of on-chip inductors. Figure 9 shows the impact of different substrate resistivity on inductors’ performance with substrate resistivity increasing from 100 ohm·cm to 2000 ohm·cm; the substrate eddy loss reduces, and hence the factor of on-chip inductors is improved obviously, while the changes little.

Figure 9: and of single layer inductors with different substrate resistivity.

The turns of on-chip inductors, coil space, and width are also designed to have an optimization result.

In Figure 10, with the turns of spiral increase from 2 to 4, the gain in and factor shows a decrease trend, and the reason is that the more turns of coils result in a more eddy current loss in the substrate.

Figure 10: and increment with different turns.

In Figure 11, with the width of spiral increase from 10 to 30, the gain in and factor remains nearly the same to structure D; the gain in varies a little, and the gain in reaches the highest point with a width of 20 um to structure B.

Figure 11: and of single layer inductors with different coil width.

In Figure 12, with the coil space of spiral increase from 8 to 15, the gain in changes a little and the gain in have the poorest performance improvement with a coil space of 10 um to structure B and D.

Figure 12: and increment with different coil space.

For multilayer and solenoid on-chip inductors, the performance improvement of structure E–H i discussed, which is shown in Figure 13. With the relative permeability of on-chip inductors increase from 1 to 100, the improvement of and has an increasing trend, while the have an opposite trend.

(a)

(b)

Figure 13: Performance comparison of multilayer and solenoid inductors of structures (e)–(h) with different relative permeability.

The above simulations consider the ferrite as the ideal magnetic material without magnetic loss (). In the ideal situation, the gain in of structure B to (i) increases greatly with the ferrite filling degree increasing, as shown in Figure 14(a). However, when the is considered, the gain in of structure B to (i) reduces, as shown in Figure 14(b) [51].

(a)

(b)

Figure 14: (a) The gain of different inductor structures with ideal ferrite ; (b) the gain of different inductor structures with ferrite with loss .

4. Device Fabrication

Ferrite-integrated on-chip inductors with various ferrite-filling structures are fabricated with CMOS compatible process.

Figure 15 shows the fabricated single layer magnetic inductor with ferrite nanomaterial coated on top. The single layer inductor is first fabricated by MEMS process; then the area that will be filled with magnetic nanomaterial is etched to form a cavity. Through spin-coating method, the ferrite nanomaterial mixed in photoresist fill the cavity up, followed by photolithography and etching processes that define the patterning of the magnetic film.

Figure 15: Single layer on-chip inductor (a) without ferrite and (b) with ferrite.

Multilayer and solenoid magnetic inductors are shown in Figures 16 and 17. They are also fabricated by MEMS process. When the several metal layers are connected and form a whole device, etch the bottom bulk silicon to suspend the device. Through the inkjetting method, the ferrite nanomaterial is injected to the target area.

(a)

(b)

(c)

Figure 16: Multilayer on-chip inductor (a) and (b) without ferrite and (c) with ferrite.

(a)

(b)

Figure 17: Solenoid structure on-chip inductor (a) without ferrite and (b) with ferrite fabricated by Shanghai Institute of Microsystem and Information Technology, Chinese Academy of Science.

5. Results and Discussion

The performance of inductor samples is measured using Agilent 8722ES.

Figure 18 shows the measured and of single layer inductor with ferrite nanomaterial. The single layer on-chip inductor shows good improvement when integrated with ferrite nanomaterial. The maximum inductance gains are 21% and 35% with and Ni-Zn-Cu, respectively, and the improvements are still effective even in 10 GHz range. The ’s improvement can also reach to over 3 GHz, and the maximum gains are more than 100% and 160% with and Ni-Zn-Cu, respectively, which is competitive when compared with [22, 34, 35, 52].

Figure 18: Measured and of single layer inductor with ferrite nanomaterial fully filled.

Figure 19 shows measured and of multilayer inductor with ferrite nanomaterial fully filled. The maximum inductance gains are 20% and 25%, and the maximum gains of are 40% and 50% with and Ni-Zn-Cu, respectively [53].

Figure 19: Measured and of multilayer inductor with ferrite fully filled.

Figure 20 shows measured and of solenoid inductor with ferrite nanomaterial fully filled. The improvement of solenoid structure is much larger than that of the two structures above, and the frequency range is more than 20 GHz. The maximum inductance gains are 63% and 168% with and Ni-Zn-Cu, respectively. While the decreases sharply, when it comes to several hundred megahertz. But the improvement in low frequency is impressive, and the gain is 71% and 157% with and Ni-Zn-Cu in 100 MHz, respectively.

Figure 20: Measured and of solenoid inductor with ferrite fully filled.

After analyzing the measurement, we can conclude that with the enhancement of the degree of filling, the inductance of on-chip inductor increases abidingly, while the factor reduces to a certain extent. The reason for this is due to the magnetic loss of ferrite, which is also already discussed in Figure 14. The magnetic loss effect strengthens with frequency, which causes the decline of peak value of in high frequency. Besides, the two kinds of magnetic materials have a different magnetic spectrum with different relative permeability and magnetic loss, which is the reason for different performance improvement.

6. Conclusion

The ferrite nanomaterial is proposed for the application of RF range on-chip inductor to solve the problem of poor and large area. An equivalent model of on-chip magnetic inductors is introduced. Several structures of on-chip magnetic inductors are designed and simulated. Ferrite nanomaterial is prepared and, CMOS-compatible process is explored. The fabricated ferrite-integrated on-chip inductor samples show obvious performance improvement in GHz range and are very promising to apply to RF circuit systems.

Authors’ Contribution

Hua-Lin Cai and Jing Zhan contributed to the paper equally, and their orders are decided by coin.

Acknowledgments

This work was supported by the National Science Foundation (61025021, 60936002, and 61020106006) and National Key Project of Science and Technology (2011ZX02403-002) of China.

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