This paper focuses on the position/force tracking control problem for constrained multiple flexible joint manipulators system with nonlinear input of hysteresis loop. Firstly, the dynamic model is given in the task space and the input of hysteresis loop model is approximated by a differential equation. Secondly, considering the disturbance with unknown bounds, a robust adaptive control strategy based on the sliding mode which consists of constraint force error and position error is designed. The proposed approach can not only compensate the model error, external disturbance, and flexible parameter uncertainties, but also drive the closed-loop system variables to reach the sliding model surface. Then it can be proved that both position and constraint force errors can be guaranteed to converge to zero. Finally, the simulation results can verify the effectiveness of the proposed method.
1. Introduction
The position and force control of the multiple manipulators system have been widely concerned in recent years [1, 2]. Although the multiple manipulators system, adapted to the complex industrial environment, has great advantages for grasping the heavier object, it also has many complex control problems such as parametric uncertainty and gear clearance.
For the position/force control problem, many control strategies have been proposed for single manipulator system. A sliding mode variable structure control was designed to drive the closed-loop system states to reach the adopted sliding model surface in [3]. To deal with the force tracking problem, a new adaptive sliding mode control based on a sliding mode consisting of force error was proposed in [4], in which the controller can guarantee the asymptotic convergence of the position and force errors. To discuss the time delay, an adaptive position/force control based on the backstepping for flexible joint manipulator with time delay was investigated in [5]. Many robot control strategies have been proposed for the weak flexible joint robots system [6, 7]. A singular perturbation (SP) analysis was proposed to guarantee the stability of system in [8], but it cannot ensure the stability for the strong flexible joint manipulators system. Based on the backstepping method, a robust adaptive control strategy was proposed for the unknown joint stiffness and unknown motor inertia in [9]. A new method for flexible joint robots with model uncertainties in both robot dynamics and actuator dynamics was presented in [10], in which the uniformly ultimate boundedness in a closed-loop adaptive system was proved. Considering the position and force control issues of constrained flexible joint robots with parametric uncertainty, a new adaptive and sliding mode control scheme was developed in [11]. In order to compensate the uncertainty caused by the model error, robust control, adaptive control, and neural network control were adopted in [12–14]. But only the single flexible joint manipulator system was considered in the above researches, while the multimanipulators system with object was not considered.
For the multiple manipulators system, the main control approaches can be classified into two directions: the master-slave control [15] and the hybrid position/force control [16]. Compared with the master-slave control, the task space can be decomposed into two orthogonal subspaces, where the position of the object was controlled in a certain direction of the workspace and the force was controlled in the other direction. A decentralized adaptive fuzzy control scheme was presented in paper [17], and position error and internal forces error can be can be guaranteed to converge zero. An adaptive position/force control of coordinated multiple manipulators based on a new sliding mode was presented in the paper [18]. Considering the time delay, a robust adaptive control strategy based on a sliding mode is designed for the motion synchronization of multiple flexible joint manipulators with time delay in [1].
Due to the running for a long time in the actual system, the gear clearance of joint manipulators will occur which will influence system tracking performance. The performance of the gear clearance can be described by a hysteresis loop as in Figure 1.
Nonlinear hysteresis loop.
It is well known that the stability of the system cannot be guaranteed and the system will have a poor tracing performance as a result of the existence of gear clearance.
Considering the existence of gear clearance in the multiple manipulators system, we proposed a robust adaptive control strategy based on a sliding mode to overcome the gear clearance. The performance of the gear clearance can be described by a hysteresis loop whose model is approximated by a differential equation. Then, the dynamic model including a hysteresis loop is obtained. It is proved that the controller can not only guarantee the stability of system, but also guarantee that the position and constraint force errors asymptotically converge to zero. Finally, the simulation results illustrate the validity and the feasibility of the proposed method in this paper.
2. Dynamical Model
Consider γ flexible joint manipulators holding a rigid object moving along m constraint surface. To facilitate the study, the following assumptions are made.
Assumption 1.
The number of degrees of freedom and the number of joints are equal for each manipulator, the objects are rigid, and the joints are flexible.
Assumption 2.
The system for each manipulator is nonredundant.
Assumption 3.
All transformation matrices are of full rank.
2.1. Dynamic Modeling of Multiple Flexible Joint Manipulators
The dynamic equations of flexible joint manipulators with the disturbance can be described as follows [19]:(1)Diqiq¨i+Ciqi,q˙iq˙i+Giqi+JeiTqiFei+fit=wi,i=1,2,…,γ,(2)wit=ciτit+δiτi,(3)Jmiq¨mi+τi=ui,(4)τi=Kmiqmi-qi,where i=1,2,…,m is the manipulator number, qi,q˙i,q¨i∈Rn are the joint position, joint velocity, and joint acceleration of the ith manipulator, Di∈Rn×n is the inertia matrix, Ciq˙i∈Rn×n are the centrifugal and Coriolis forces, Giqi∈Rn is the gravity matrix, Jei∈Rn×n is the Jacobian matrix from the end-effector to joint space, Fei∈Rn is the force exerted on the object by the ith end-effector, wi∈Rn is the input control torque for ith manipulator, qmi∈Rn is the motor shafts angle, Jmi∈Rn×n is the symmetric positive definite inertia matrix of the actuator, Kmi∈Rn×n is the joint stiffness matrix, wi is the input torque of the manipulator, τi are the transmission torques, and ui is the vector of the motor torques.
Utilizing block diagonal metrics, then we have the dynamic equation as follows:(5)Dqq¨+Cq,q˙q˙+Gq+JeTFe+ft=w,wt=cτt+δτ,Jmq¨m+τ=u,where(6)q=q1T,…,qiT,…,qγT∈Rnγ,Dq=blockdiagD1q1,…,Diqi,…,Dγqγ∈Rnγ×nγ,Cq,q˙=blockdiagC1q1,q˙1,…,Ciqi,q˙i,…,Cγqγ,q˙γ∈Rnγ×nγ,Gq=G1q1,…,Giqi,…,Gγqγ∈Rnγ,w=w1,…,wi,…,wγ∈Rnγ,Fe=Fe1T,…,FeiT,…,FeγT∈Rnγ,Je=blockdiagJe1,…,Jei,…,Jeγ∈Rnγ×nγ.
2.2. The Dynamic Model of the Object
The dynamic model of the object can be obtained by the Newton-Euler method:(7)Doxx¨+Cox,x˙x˙+Gox=Fo+Fc,where x=x1T,x2T,…,xnTT∈Rn is the position of object, Dox∈Rn×n is the inertia matrix, Cox,x˙x˙∈Rn×n are the centrifugal and Coriolis forces, Gox∈Rn is the gravity matrix, Joix is the Jacobian matrix from end-effectors i to the center of mass of object, Fei∈Rn is the force exerted on the object by ith end-effector, Fo∈Rn is the external force which contributes to the motion of object, and Fei∈Rn is the constraint force exerted on the object by ith end-effector.
Based on Assumptions 1–3, the environmental constraint can be expressed as (8)Φx=0,where n>m, constraint surface is holonomic and frictionless, and Φx∈Rm is twice continuously differentiable.
Differentiating (8) with respect to time:(9)Jcxx˙=0,where Jcx=∂Φx/∂x∈Rm×n donate the Jacobian matrix from the object coordinates to the constraint surface contact coordinates.
Then the constraint force of the object can be expressed as follows:(10)Fc=JcTxλ,where λ∈Rm donate the generalized Lagrange multiplexer.
The external force and the internal force are defined in [17]; then Fe can be decomposed into the external force Fo∈Rγn and the internal force FI∈Rγn:(11)Fe=JoT+Doxx¨+Cox,x˙x˙+Gox-Fc+FI,where FI does not affect the position of the object motion, and it can be cancel out by JoT, where JoTFI=0.
2.3. Dynamic Modeling of Coordinated Multiple Manipulators
The position of end-effectors can be expressed as(12)xe=φq,where φq is the transformation matrix from end-effectors to joint space.
Differentiating (12) with respect to time yields we have(13)x˙e=Jeqq˙,where(14)Jeq=∂φq∂q∈Rγn×γn.
Then the velocity of end-effectors can be expressed by joint space variable and task space variable, respectively:(15)x˙e=Jeq˙,(16)x˙e=Jox˙.
From (15) and (16) and the fact that Je is invertible matrix, then the joint velocity and joint acceleration of the ith manipulator can be described by(17)q˙=Je-1Jox˙,q¨=Je-1Jox¨+ddtJe-1Jox˙=Je-1Jox¨+Je-1J˙o-Je-1J˙eJe-1Jox˙.
Substituting (17) into subsystem (1), then the dynamic model can be expressed as follows:(18)D-xx¨+C-x,x˙x˙+G-x+JeTFI+f=w+JeTJoT+JcTλ,where(19)D-=DJe-1Jo+JeTJoT+Do,C-=DJe-1J˙o-Je-1J˙eJe-1Jo+CJe-1Jo+JeTJoT+Co,G-=G+JeTJoT+Go.
Multiplying (18) by JoTJe-T, we can have(20)Daxx¨+Cax,x˙x˙+Gax+JoTJe-Tft=wa+Fc,where(21)Da=JoTJe-TDJe-1Jo+Do,Ca=JoTJe-TDJe-1J˙o-J˙eJe-1Jo+JoTJe-TCJe-1Jo+Co,Ga=JoTJe-TG+Go,wa=JoTJe-Tw.
In a similar way, utilizing block diagonal metrics, the flexible joint dynamic system can be expressed as(22)J-mτ¨+hm=u,where J-m=JmKm-1, hm=Jmq¨+τ.
Consider the m constraints surface, the dimension of the object will be reduced to n-m; then the object position can be decomposed into x=x1Tx2TT, where x1∈Rn-m, x2∈Rm, and there exists a function Ω·, where x2 can be expressed as(23)x2=Ωx1.
Defining(24)E1=In-m0,H=In-m0∂Ωx1∂x1Im,where E1∈Rn-m×n, H∈Rn×n, then position velocity and acceleration of the object can be described as(25)x=x1T,ΩTx1T,(26)x˙=HE1Tx˙1,(27)x¨=HE1Tx¨1+H˙E1Tx˙1.
Substituting (26) and (27) into (20), then we can have(28)DaHE1Tx¨1+DaH˙E1T+CaHE1Tx˙1+Ga=wa+Jcλ.
Multiplying (28) by HT, we can have(29)HTDaHE1Tx¨1+HTDaH˙+CaHE1Tx˙1+HTGa=HTwa+HTJcλ.
Consider the problems of the nonlinear input of hysteresis loop; the model can be expressed as [16] (30)wt=cτt+δτ,where(31)δτ=-c-ba+C1e-aτ,τ˙>0c-ba+C2eaτ,τ˙<0,δ1τ,δ2τT=δτ≤δ-,where δ- donate the positive.
The dynamic equations have the following properties.
Property 4.
Di and D-i are symmetric and positive definite matrices.
Property 5.
JcHE1T=E1HTJcT=0.
Some basic knowledge should be noted.
Lemma 6 (see [17]).
If x:0,∞→R is square integrable, that is, limt→∞∫0tx2τdτ<∞, and if x˙t, t∈0,∞, exists and is bounded, then limt→∞xt=0.
3. Controller Design
In this section, an adaptive controller is designed based on neural network by using sliding mode which consists of position error and force error for the multiple flexible joint manipulators.
Consider the model parameter uncertainties; then we can have D-l=D-l0+ΔD-l, C-l=C-l0+ΔC-l, G-l=G-l0+ΔG-l, where D-l0, C-l0, G-l0 donate the nominal part of the model; ΔDl, ΔCl, ΔGl donate the norm-bounded uncertainties of the model; the dynamic equations can be expressed as(32)D-l0x¨1+C-l0x˙1+G-l0=w-JeTFI+JeTJoT+JcTλ+ρ,(33)Da0HE1Tx¨1+Da0H˙+Ca0HE1Tx˙1+Ga0=wa+Jcλ+ρa,where ρ=-ΔD-l0x¨1-ΔC-l0x˙1-ΔG-l0-JoTJe-Tf, ρa=JoTJe-Tρ.
Multiplying (33) by HT, we can have(34)HTDa0HE1Tx¨1+HTDa0H˙+Ca0HE1Tx˙1+HTGa0=HTwa+HTJcλ+HTρa.
By the assumption we can have Hρa≤a0+a1x+a2x˙2.
Multiplying (34) by E1, we can have(35)Dal0x¨1+Cal0x˙1+Gal0=E1HTwa+E1HTJcλ+E1HTρa,where Dal0=E1HTDa0HE1T, Cal0=E1HTDa0H˙+Ca0HE1T, Gal0=E1HTGa0.
The desired position trajectory, desired constraint force multiplier, and desired internal force are denoted as xd, Fcd, FId. The objective of the controller is to make the position errors and force errors converge to zero, and the internal force error can also be bounded.
Considering the influence of flexible joint and input of the hysteresis loop, the controller design is divided into three steps. First, a desired input torque of the manipulator wd is designed to make the position errors and force errors converge to zero. Second, a desired transmission torque τd is designed to achieve the boundedness of input torque errors. Third, the motor torque u is obtained to make the transmission torque track the desired expected values. Therefore, multimanipulator system stability can be guaranteed.
The object position error, generalized force multiplier error, internal force error, and control error are defined as follows:(36)e=x1-x1d,eFI=FI-FId,eλ=λ-λd,ew=w-wd,eτ=τ-τd.
The auxiliary variable is designed as(37)v=E1Tx˙1d-Λ1e-JcTs2,vτ=τd-Λτeτ.
Then the sliding mode is designed as(38)s=E1Tx˙1-v=E1Ts1+JcTs2,sτ=e˙τ+Λτeτ,where s1=e+Λ1e˙, s2=eλ+Λ2e˙λ,Λ1,Λ2,Λτ donate the positive definite diagonal matrix.
Then the desired input torque of the manipulator, desired transmission torque, and the motor torques are proposed as follows:(39)HTJoTJe-Twd=-HTJcTλ-HTρ^+HTGa0+HTDa0H˙+Ca0HE1Tx˙1+HTJoTFId+KFIeFI-HTJoTJe-TKJe-1JoDa0-TH-Ts+HTDa0HE1Tx¨1d-E1TΛ1e˙-JcTs˙2-J˙cTs2,(40)τd=1cwd-ΓsgnJe-1JoDa0-TH-Ts,(41)u=J-^mv˙τ+h^m-Kτsτ-Pτsgnsτ,where K, KFI, Γ, Kτ donate the positive definite diagonal matrix, and adaptive law is given by(42)ρ^=a^0+a^1x+a^2x˙2sgnHHTDa0H-Ts,a^˙0=κHTDa0H-1HTs,a^˙1=κHTDa0H-1HTxs,a^˙2=κHTDa0H-1HTx˙2s.
Pτ=δJ-mv˙τ+h^m-hm and δJ-m donate the error upper bound for the J-^m-J-m.
From the proposed control scheme, we have the following theorem.
Theorem 7.
Consider the multiple flexible joint robotic manipulator system with input of the hysteresis loop described by (34), (30), and (22), based on Assumptions 1–3, the asymptotic convergence of object position errors and constraint force errors will be ensured by controls (39), (40), and (41) with the adaptive law (42), and internal force errors can be bounded.
Proof.
Consider the following Lyapunov function:(43)V=12sTs+12sτTJ-msτ+eτTΛτTKτeτ+12κ-1a~02+12κ-1a~12+12κ-1a~22.
Differentiating (43) with respect to time t,(44)V˙=sTs˙+κ-1a~0a~˙0+κ-1a~1a~˙1+κ-1a~2a~˙2+sτTJ-ms˙τ+2eτTΛτTKτe˙τ.
Substituting (34) into (38), we have(45)s˙=E1Te¨+Λ1e˙+JcTs˙2+J˙cTs2=E1Tx¨1-x¨1d+Λ1e˙+JcTs˙2+J˙cTs2=E1T-x¨1d+Λ1e˙+JcTs˙2+J˙cTs2+Da0H-1JoTJe-Tw+Da0H-1JcTλ+ρ-Ga0-Da0H˙+Ca0HE1Tx˙1.
Substituting the desired input torque of the manipulator (39) into (45), we have(46)s˙=-H-1Da0-1JoTJe-TKJe-1JoDa0-TH-Ts+HTDa0H-1HTJoTJe-Tew+HTρ-HTρ^.
Substituting the adaptive law (42) and (46) into (44), the following can be obtained: (47)V˙=κ-1a~0a~˙0+κ-1a~1a~˙1+κ-1a~2a~˙2+2eτTΛτTKτe˙τ+sTHTDa0H-1HTJoTJe-Tew-sTH-1Da0-1JoTJe-TKJe-1JoDa0-TH-Ts+sTHTDa0H-1H-Tρ-ρ^+sτTJ-ms˙τ≤sTDa0H-1JoTJe-Tew-sTH-1Da0-1JoTJe-TKJe-1JoDa0-TH-Ts+sτTJ-ms˙τ+sHTDa0H-1HTρ-a0-a1x-a2x˙2+2eτTΛτTKτe˙τ≤sTDa0H-1JoTJe-Tew-sTH-1Da0-1JoTJe-TKJe-1JoDa0-TH-Ts+sτTJ-ms˙τ+2eτTΛτTKτe˙τ.
According to (30) and (40), we can have (48)ew=ceτ-cΓsgnJe-1JoDa0-TH-Ts+δτ.
Substituting (48) into (47) and choosing appropriate cΓ, the following can be obtained:(49)V˙≤sTDa0H-1JoTJe-Teτ-sTH-1Da0-1JoTJe-TKJe-1JoDa0-TH-Ts+sτTJ-ms˙τ+2eτTΛτTKτe˙τ.
Substituting the motor torques (41) into (49), we can have(50)V˙=sTDa0H-1JoTJe-Teτ-sTH-1Da0-1JoTJe-TKJe-1JoDa0-TH-Ts-e˙τTKτe˙τ-eτTΛτTKτΛτeτ+sτTJ-^m-J-mv˙τ+h^m-hm-Pτsgnsτ≤-Je-1JoDa0-TH-Tseτe˙τQJe-1JoDa0-TH-Tseτe˙τT≤0,where(51)Q=K-I20-I2ΛτTKτΛτ000Kτ.
Because of V>0, V˙≤0, the Lyapunov stability is guaranteed and s, eτ, ew, e˙τe, e˙, eλ, e˙λ are bounded.
Substituting HTJoTJe-Twd into (34), we can have(52)HTDa0HE1Te¨=HTJoTJe-Tew-HTρ^+HTρ+HTDa0H-E1TΛ1e˙-JcTs˙2-J˙cTs2-H-1Da0-1JoTJe-TKJe-1JoDa0-TH-Ts.Multiplying (52) by E1HTHTDa0H-1, it can be expressed as(53)E1HTE1Te¨=μ1e,s,ew,ρ^,ρ,where(54)μ1e,s,ew,ρ^,ρ=E1HTHTDa0H-1HTJoTJe-Tew+E1HTHTDa0H-1HTρ-HTρ^-E1HTE1TΛ1e˙-E1HTJ˙cTs2-E1HTH-1Da0-1JoTJe-TKJe-1JoDa0-TH-Ts.Because μ1e,s,ew,ρ^,ρ is bounded, according to the analysis, we can obtain the fact that E1HTE1Te¨ is bounded, and e¨ is also bounded. From (52), we can obtain the fact that s˙2 is bounded; then s˙ is bounded. According to (50), Je-TJoDa0-TH-Ts is square integrable, and dJe-TJoDa0-TH-T/dt is bounded. According to Lemma 6, Je-TJoDa0-TH-Ts can be guaranteed to converge to zero, because Je-TJoDa0-TH-T is bounded. Then s can be guaranteed to converge to zero. Then both s1 and s2 errors can be guaranteed to converge to zero. The asymptotic convergence of the position error and constraint force error can be ensured.
Substituting wd=JeTJoT+H-T into (32), we can have(55)JeTeFI-KFIeFI=μ2e,s,ew,ρ^,where(56)μ2e,s,ew,ρ^,ρ=ew+JeTJoT+ρ-ρ^-D-l0e¨+JeTJoT+Da0HE1TΛ1e˙+JcTs˙2+J˙cTs2-H-1Da0-1JoTJe-TKJe-1JoDa0-TH-T.According to the analysis, we can obtain the fact that μ2e,s,ew,ρ^,ρ is bounded, and JeT is full rank; then the convergence of internal force error eFI can be ensured, and the internal force error can be reduced as small as required by changing the gain KIp.
4. Simulation
A multiple flexible joint manipulators system with two manipulators is considered to verify the validity of the proposed controller, and each manipulator has two joints; the dynamic equation of the system can be shown as follows: (57)Diqi=di11qidi12qidi21qidi22qi,Ciqi,q˙i=ci11qi,q˙ici12qi,q˙ici21qi,q˙ici22qi,q˙i,Giqi=gi1qigi2qi,Jeiqi=jei11qijei12qijei21qijei22qi,di11qi=mi1+mi2li12+mi2li22+2mi2li1li2cosqi2,di12qi=mi2li22+mi2li1li2cosqi2,di21qi=di12qi,di22qi=mi2li22,ci11qi,q˙i=-mi2li1li2q˙i2sinqi2,ci12qi,q˙i=-mi2li1li2sinqi2q˙i1+q˙i2,ci21qi,q˙i=mi2li1li2q˙i1sinqi2,ci22qi,q˙i=0,gi1qi=m1+m2gli1cosqi1+mi2gli2cosqi1+qi2,gi2qi=mi2gli2cosqi1+qi2,jei11qi=-li1sinqi1-li2sinqi1+qi2,jei12qi=-li2sinqi1+qi2,jei21qi=li1cosqi1+li2cosqi1+qi2,jei22qi=li2cosqi1+qi2,Imi=5005,kmi=10000100.
The dynamic equation of the object:(58)Dox=m000m0,Cox,x˙=0,Gox=0m0g,Jox=10100101T.
The manipulator i parameters: li1=li2 = 1.0 m, mi1=mi2 = 1.0 kg., and mi1=mi2 = 1.0 kg.
The object parameters: m0 = 2.0 kg, g = 9.8 m/s2, R = 0.2 m., and R = 0.2 m.
Desired internal force: FId=10,10,-10,-10TN.
Desired position of object:(59)x1d=-0.1sintm,x2=Rcosα-tanαL-x1+Rsinαm,λd=10N,FId=10,10,-10,-10TN.
Initial values of position of object: x10 = 0.1 m, and x10 = −0.1 m..
Controller parameters: K=10I, KFI=20I, Γ=2I, and Kτ=10I.
The time delay: T = 0.07 s.
The simulation results are shown in Figures 2–9. Figures 2, 4, and 6 show the position tracking performances of the object, the position errors, and the constraint force errors with no hysteresis loop compensation, respectively. From these figures, one can see that the convergence of tracking errors, both position and constraint force, can be guaranteed, but position and constraint force errors cannot converge to zero. Figures 3, 5, and 7 show the position tracking performances of the object, the position errors, and the constraint force errors with hysteresis loop compensation, respectively. We can see that the tracking errors, both position and constraint force, can converge to zero.
Position and velocity tracking of joint 1 (no hysteresis loop compensation).
Position and velocity tracking of joint 1.
Position and velocity tracking errors of joint 1 (no hysteresis loop compensation).
Position and velocity tracking errors of joint 1.
Contacting force tracking errors (no hysteresis loop compensation).
Contacting force tracking errors.
Internal force error of manipulator 1.
Internal force error of manipulator 2.
The constraint force errors for linear sliding mode are shown in Figure 8. We can see that the force errors are bounded in Figure 8 compared with Figure 7. The internal force errors are shown in Figure 8. We can see that the internal force errors are bounded. The simulation results show that the proposed method can make the position errors and force errors converge to zero.
5. Conclusions
In this paper, a robust adaptive position/force control strategy based on sliding mode is proposed for multiple flexible joint manipulators system. The major contribution of this paper is that the nonlinear input of hysteresis loop is considered, which is approximated as a differential equation. Then the modified sliding mode consisting of position error and constraint force error is adopted for coordinated multiple manipulators system. Considering the uncertainties consist of model parameter and distraction, a control strategy based on sliding mode is designed. By the Lyapunov theory, the control strategy can guarantee that both position and constraint force errors converge to zero. And the boundedness of parameters errors and internal force errors can be guaranteed. Finally, the simulation results illustrate the feasibility of the proposed method.
Conflicts of Interest
The authors declare that there are no conflicts of interest regarding the publication of this paper.
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