Applied and Environmental Soil Science
Volume 2016 (2016), Article ID 2707989, 24 pages
http://dx.doi.org/10.1155/2016/2707989

Review Article

Oil and Gas Production Wastewater: Soil Contamination and Pollution Prevention

John Pichtel

Natural Resources and Environmental Management, Ball State University, Muncie, IN 47306, USA

Received 25 November 2015; Accepted 14 February 2016

Academic Editor: Ezio Ranieri

Copyright © 2016 John Pichtel. This is an open access article distributed under the Creative Commons Attribution License, which permits unrestricted use, distribution, and reproduction in any medium, provided the original work is properly cited.

Abstract.

During oil and natural gas production, so-called “produced water” comprises the largest byproduct stream. In addition, many oil and gas operations are augmented via injection of hydraulic fracturing (HF) fluids into the formation. Both produced water and HF fluids may contain hundreds of individual chemicals, some known to be detrimental to public health and the environment. Oil and gas production wastewater may serve a range of beneficial purposes, particularly in arid regions, if managed correctly. Numerous treatment technologies have been developed that allow for injection, discharge to the land surface, or beneficial reuse. Although many papers have addressed the effects of oil and gas production wastewater (OGPW) on groundwater and surface water quality, significantly less information is available on the effects of these fluids on the soil resource. This review paper compiles fundamental information on numerous chemicals used and produced during oil and gas development and their effects on the soil environment. Additionally, pollution prevention technologies relating to OGPW are presented. An understanding of the effects of OGPW on soil chemical, physical, and biological properties can provide a foundation for effective remediation of OGPW-affected soils; additionally, sustainable reuse of oil and gas water for irrigation and industrial purposes may be enhanced.

1. Introduction

Production of conventional oil and gas and coal bed methane is often accompanied by production of large volumes of produced water. The United States generates an estimated 21 billion barrels of produced water every year [1].

In certain geologic strata substantial volumes of oil and natural gas are present, yet they experience poor recovery rates due to low permeability of local strata. This is especially true for shales, tight sands, oil sands, and coal beds [2]. In hydraulic fracturing (HF) (“fracking”), a specially tailored mixture of fluids is pumped into recovery wells under high pressure to fracture low permeability formations and enhance gas and oil production [3–5]. Extraction of hydrocarbon resources using HF is commonly referred to as “unconventional production.” Unconventional wells include those drilled horizontally, allowing the borehole to bend 90 degrees and penetrate the target formation laterally up to thousands of meters [6]. Within the past two decades the combination of HF with horizontal drilling has opened immense new oil and gas reserves worldwide which were previously considered inaccessible or unprofitable [7, 8] and brought large-scale drilling to new regions [3, 9].

Hydraulic fracturing is performed at depths between 5,000 and 10,000 feet and requires 2,500,000–4,200,000 gallons of water per well [10]. Fracturing operations inject highly pressurized fluids, that is, between 2,000 and 12,000 psi, at an average flow rate of 2000 gpm (47 bbl/min) [11]. The water is mixed with 0.5–2.0% (by volume) of selected chemical additives to increase water flow and improve deposition efficiency. Approximately 1,000 chemicals are known to be used in the HF process [7, 11].

Following initial injection into the well to generate fractures, a portion of the injected water returns to the surface immediately and is termed “flowback” [3]. The remaining fluids either permeate into the formation or return to the surface over the life of the producing well and are termed “produced water.” Both types of wastewater may contain HF fluids, naturally occurring salts, radioactive materials, heavy metals, and other compounds from the formation such as polycyclic aromatic hydrocarbons, alkenes, alkanes, and other volatile and semivolatile organics [12–18]. In this paper, oil and gas flowback water, produced water, and hydraulic fracturing fluids will collectively be termed oil and gas production wastewater (OGPW).

As HF operations are expanding, the volumes of wastewater being generated are increasing exponentially [19]. Wastewater from drilling activities is typically managed via disposal in injection wells or evaporation ponds, application to fields, spreading on roads, and/or treatment and reuse for future oil and gas operations [8, 13, 20, 21].

Hydraulic fracturing components may pose a threat to public health and the environment as some are known to be acutely toxic, some are carcinogenic, and others are believed to be endocrine-disruptors [12, 22–24]. Other chemicals remain proprietary information [25] whose effects on public health and the environment are unavailable. Recent work found that 67%, 37%, and 18% of assessed wells were fractured with ≥ 1, 5, or 10 proprietary chemicals, respectively [12, 26].

Contamination of soil can occur through spills of fluids during drilling and fracturing processes and during transport by truck or through wastewater pipelines and failure of well casings and equipment failures and corrosion of pipes and tanks. In some regions OGPW is transferred to wastewater treatment plants [20]; however, facilities may be unable to remove several anthropogenic or naturally occurring compounds [27–29]. This can result in their discharge, following treatment, to surface water and ultimately to soil [30, 31].

Between 2009 and 2013 a total of 1933 spills were documented in Colorado [32]. In 2013, spills were reported at 1% of Colorado wells (550 of 51,000 active wells). An analysis of permitted Pennsylvania wells shows a spill rate of 2% (103 of 5,580 active wells) [26]. A total of 24 states with active shale reservoirs currently report spills; however, reporting limits and information required vary markedly. Only five states require maintenance of public records for spills and violations [12, 26, 33]. In light of the limited mandatory reporting, it is possible that the degree of oil and gas operations on water quality is underestimated [26, 33]. For example, an analysis in Pennsylvania found that only 59% of documented spills were reported [12, 26]. Elevated concentrations of benzene, toluene, ethylbenzene, and xylenes (BTEX) have been detected in groundwater near surface spills [34, 35]; soils have been affected by excess salinity and sodicity [36, 37].

A great number of papers have described the effects of OGPW on groundwater [14, 38–40] and surface water [40–42]; however, studies of the effects of OGPW on the soil resource are scant, and reclamation of OGPW-affected soils has received minimal attention in the scientific literature. In order to understand the potential effects of OGPW on soil chemical, physical, and biological properties as well as potential effects on plant growth, it is necessary to identify the chemicals used in HF and those produced from active wells, as well as their behavior in soil. The objectives of this paper are to cite common chemicals that are used for, and produced during, oil and gas development and compile essential information on their effects on the soil environment. Additionally, both remediation of OGPW-affected soils and pollution prevention technologies will be presented.

2. Hydraulic Fracturing Fluids

Oil and gas production chemicals can be pure compounds or mixtures containing active ingredients dissolved in a solvent or cosolvent and used to serve numerous processes (Table 1) [53].

Table 1: Common classes of hydraulic fracturing compounds and their uses.

Chemical category
Application in hydraulic fracturing
Example compounds

Proppants
Hold fissures open and allow gas to flow out of the formation
Sand, sintered bauxite, zirconium oxide, ceramic beads, and graphite

Gellants
Increase viscosity and suspend sand during proppant transport
Propylene glycol, guar gum, ethylene glycol, and petroleum distillate

Foamers
Increase carrying capacity while transporting proppants and decrease overall volume of fluid needed
2-Butoxyethanol, diethylene glycol

Cross-linkers
Thicken fluids to increase viscosity and proppant transport into fractures
Potassium hydroxide, ethylene glycol, borate salts, and petroleum distillates

Breakers
Reduce the viscosity of the fluid so proppant will flow into fractures; added near the end of hydraulic fracturing to enhance flowback
Ammonium persulfate, magnesium peroxide

Acids
Clean up cement and drilling mud before fracturing fluid is injected and clear the path through the formation. Used later to dissolve minerals and clays to reduce clogging, allowing gas to flow to the surface
Hydrochloric acid

pH control
Maintains pH at various stages to ensure maximum effectiveness of various additives
Sodium hydroxide, acetic acid

Biocides
Kill bacteria that produce gases (particularly H₂S) which could contaminate methane gas, corrode pipes and fittings, and break down gellants
Glutaraldehyde, 2-bromo-2-nitro-1,2-propanediol

Corrosion inhibitors
Reduce damage to steel from acidic HF fluids
Ethoxylated octylphenol and nonylphenol, isopropanol

Scale inhibitors
Prevent buildup of mineral scale that can block fluid and gas passage through the pipes. Prevent steel materials from being damaged by acidic fracking fluids
Acrylamide, sodium polycarboxylate, methanol, and ammonium bisulfate

Iron control
Prevents carbonate and sulfate compounds from precipitating to form plugs in shale formation
Ammonium chloride, ethylene glycol, and polyacrylate

Clay stabilizers
Block clays from swelling to block the open channels created in the mining operation
Tetramethyl ammonium chloride, sodium chloride

Defoamers
Reduce foaming after it is no longer needed; lowers surface tension; and allows trapped gas to escape
2-Ethylhexanol, oleic acid, and oxalic acid

Friction reducers
To make water slick and minimize the friction created under high pressure and to increase the rate and efficiency of moving the HF fluid
Acrylamide, ethylene glycol, petroleum distillate, methanol, sodium acrylate-acrylamide copolymer, polyacrylamide (PAM), and petroleum distillates

Surfactants
Reduce surface tension and improve fluid passage through pipes in either direction
Methanol, ethanol, isopropanol, naphthalene, 1,2,4-trimethylbenzene, and 2-butoxyethanol

[3, 12, 43–45].

In response to concerns about the potential public health and environmental impacts associated with HF, key reagents have, in recent years, been compiled and made publicly available. Regulatory agencies in many states have established reporting requirements for unconventional production; however, not all such requirements are mandatory [54, 55]. Many oil and gas producers choose to publish lists of HF chemicals on company websites or in the FracFocus Chemical Disclosure Registry [56].

The broad categories of HF fluids in routine use consist of [57] (1) viscosified water-based fluids; (2) nonviscosified water-based fluids; (3) gelled oil-based fluids; (4) acid-based fluids; and (5) foam fluids. For many hydrocarbon reservoirs, water-based fluids are most suitable due to the historic ease with which large volumes of mix water can be acquired.

Hydraulic fracturing fluids contain approximately 98 to 99.5% water plus a specially prepared mixture that helps optimize the fracturing process [3, 56]. Typical additives include proppants (propping agents), gelling and foaming components, friction reducers, cross-linkers, breakers, pH adjusters, biocides, corrosion inhibitors, scale inhibitors, iron controlling compounds, clay stabilizers, and surfactants (Table 1) [46, 58]. Not all these additives are used in every fracturing project, and sometimes one class of additives can serve multiple purposes; that is, a surfactant can be used as a cross-linker and gelling agent in certain situations [46]. Chemicals are added throughout the entire production process including drilling and fracturing and through closure to serve numerous functions [7, 13]. Some common HF additives are listed in Table 2.

Table 2: Chemicals and chemical mixtures identified as being commonly used in hydraulic fracturing based on available sources.

Chemical name
CAS number
Formula

Acetaldehyde
75-07-0
C₂H₄O

Acetic acid
64-19-7
C₂H₄O₂

Acetone
67-64-1
C₃H₆O

Adipic acid
124-04-9
C₆H₁₀O₄

Alkyl benzyl dimethyl ammonium chloride
68424-85-1
Various

Ammonium chloride
12125-02-9
ClH₄N

Ammonium persulfate
7727-54-0
(NH₄)₂S₂O₈

Ammonium sulfate
7783-20-2
(NH₄)₂SO4

Borate salts
Various
Various

Boric acid sodium salt
1333-73-9
Na₃BO3

Calcium chloride
10043-52-4
CaCl

Calcium peroxide
1305-79-9
CaO2

Carbon dioxide
124-38-9
CO₂

Carboxymethyl guar
39346-76-4
Various

Carboxymethyl hydroxyethyl cellulose
9004-30-2
Various

Carboxymethyl hydroxypropyl guar
68130-15-4
Various

Choline chloride
67-48-1
C₅H₁₄ClNO

Citric acid
77-92-9
C₆H₈O₇

Copolymer of acrylamide and sodium acrylate
25987-30-8
Various

Copper compounds
Various
Various

Didecyl dimethyl ammonium chloride
7173-51-5
C₂₂H₄₈ClN

Diesel fuel
Various
Various

Diethanolamine
111-42-2
C₄H₁₁NO2

Dimethyl dihydrogenated tallow ammonium chloride
Various
Various

Ester salt
Various
Various

Ethanol
64-17-5
C₂H₆O

Ethyl methyl derivatives
Various
Various

Ethylene glycol
107-21-1
C₂H₆O2

Formic acid
64-18-6
CH₂O₂

Fumaric acid
110-17-8
C₄H₄O₄

Glutaraldehyde
111-30-8
C₅H₈O

Glycol ethers
Various
Various

Guar gum
9000-30-0
Various

Isopropanol
67-63-0
C₃H₈O

Magnesium oxide
1309-48-4
MgO

Magnesium peroxide
14452-57-4
MgO2

Methanol
67-56-1
CH₄O

Monoethanolamine
141-43-5
C₂H₇NO

Monoethylamine
75-04-7
C₂H₇N

N,n-Dimethyl formamide
68-12-2
C₃H₇NO

Naphthalene
91-20-3
C₁₀H₈

Nitrogen
7727-37-9
N₂

Petroleum distillate
64741-85-1
Various

Phosphonic acid salt
Various
Various

Polyacrylamide
9003-05-8
(C₃H₅NO)

Polyglycol ether
Various
Various

Potassium carbonate
584-08-7
K₂CO₃

Potassium chloride
7447-40-7
KCl

Potassium hydroxide
1310-58-3
KOH

Potassium metaborate
13709-94-9
BKO₂

Potassium persulfate
7727-21-1
K₂O₈S₂

Propargyl alcohol
107-19-7
C₃H₄O

Pyridinium
16969-45-2
C₅H₆N

Quaternary ammonium chloride
61789-71-1
Various

Sodium carbonate
497-19-8
Na₂CO₃

Sodium chloride
7647-14-5
NaCl

Sodium erythorbate
6381-77-7
C₆H₇NaO₆

Sodium hydroxide
1310-73-2
NaOH

Sodium lauryl sulfate
151-21-3
C₁₂H₂₅NaO₄S

Sodium persulfate
7775-27-1
Na₂O₈S₂

Sodium polycarboxylate
Various
Various

Sodium tetraborate decahydrate
1303-96-4
B₄O₇⋅2Na⋅10H₂O

Tetrakis hydroxymethyl phosphonium sulfate
55566-30-8
(C₄H₁₂O₄P)₂O₄S

Tetramethyl ammonium chloride
75-57-0
C₄H₁₂ClN

Thioglycolic acid
68-11-1
C₂H₄O₂S

Thiourea
62-56-6
CH₄N₂S

Tributyl tetradecyl phosphonium chloride
81741-28-8
C₂₆H₅₆PCl

Triethanolamine zirconate
101033-44-7
C₂₄H₅₆N₄O₁₂Zr

Zirconium hydroxy lactate sodium complex
113184-20-6
C₁₂H₁₉NaO₁₆Zr

Zirconium nitrate
13746-89-9
Zr(NO₃)4

Zirconium sulfate
14644-61-2
Zr(SO₄)2

1-Bromo-3-chloro-5,5-dimethylhydantoin
16079-88-2
C₅H₆BrClN₂O₂

2,2-Dibromo-3-nitrilopropionamide
10222-01-2
C₃H₂Br₂N₂O

2-Bromo-3-nitrilopropionamide
1113-55-9
C₃H₃BrN₂O

2-Butoxyethanol
111-76-2
C₆H₁₄O₂

[5, 44, 46–48].

A comprehensive study of the properties of HF chemicals was carried out by Stringfellow et al. [46] and includes commonly used compounds for each class of agents as well as data for toxicity and biodegradability.

2.1. Proppants

Propping agents are employed to “prop open” the fracture once pumps are turned off and fractures begin to close. The ideal propping agent is resistant to crushing and to corrosion, of low density, and is readily available and inexpensive [59]. Common propping agents are silica sand, resin-coated sand (RCS), and ceramic proppants (e.g., sintered bauxite, intermediate-strength proppant [ISP], and lightweight proppant [LWP]) [60]. Generally, sand is used to prop open fractures in shallow formations. RCS is stronger than sand and is used where more compressive strength is required to minimize proppant crushing. Ceramic proppants are used to stimulate deep (>8,000 ft) wells where significant in situ stresses impart large forces on the propping agent [61].

2.2. Gelling Agents

Gellants increase the viscosity of HF fluids. Greater viscosities increase fracture width so higher concentrations of proppant can be injected, fluid loss is reduced, proppant transport is improved, and friction pressure is reduced [62].

Gelling agents primarily consist of guar and derivatives (e.g., hydroxypropyl guar, carboxymethyl guar, and carboxymethyl hydroxypropyl guar), celluloses, acids, and alcohols [62, 63]. Gellants can be linear or cross-linked to increase fluid viscosity. Agents are selected based on site-specific conditions in the well including temperature and salinity [5, 46].

Diesel fuel is sometimes used to form a viscous HF gel when combined with guar concentrate. The US Environmental Protection Agency (US EPA) has attempted to regulate the use of diesel fuel in HF; however, it is still used in place of water as it can carry more guar concentrate per unit volume [43].

2.3. Friction Reducers

Friction reducers are sometimes used as an alternative to gelling agents. The most commonly used friction reducer is 2-propenamide (polyacrylamide, ) [46]. Friction reducers are water-soluble, nonvolatile, and nontoxic.

2.4. Cross-linkers

Cross-linkers bind gel molecules and thereby increase viscosity and proppant transport. Cross-linkers frequently used in HF include borate salts; titanium, zirconium, and aluminum compounds; monoethanolamine; and monoethylamine [5, 47, 56]. Ammonium chloride, ethylene glycol, and potassium hydroxide are also used. Concentrations of cross-linkers in HF fluid are relatively low and range from 0.5 to 250 mg/L [47, 64–67]. Borate ions are the most commonly used cross-linking agents for guar polymer applications [68]. Borax (sodium tetraborate decahydrate) and boric acid plus caustic soda and cross-linking agents (0.024–0.09% w/w) have been used as sources of borate ions to cross-link guar [68].

2.5. Breakers

The viscous HF fluid, whether cross-linked or linear, must be degraded in order to achieve high conductivity in the proppant pack. Likewise, the filter cake formed on the face of the rock, which may restrict the flow of oil and gas and reduce well productivity, must be degraded. Breakers reverse cross-linking and cleave polymers into low molecular weight fragments thus reducing viscosity of gelled fluids [46, 69–71].

The general types of breakers are oxidizers, acids, and enzymes [62]. Oxidizers are the most commonly used class of breakers, in particular ammonium, potassium, and sodium salts of peroxydisulfate (persulfate) [68]. Enzymes may be used depending on fracturing conditions, particularly pH and temperature.

2.6. Acids and Bases

Acids and bases are added to HF fluids to adjust pH, which improves the effectiveness of almost all HF compounds, particularly cross-linked polymers. The use of acids also clears debris in the wellbore and provides an open channel for other HF fluids by dissolving carbonate minerals [56]. Lastly, pH adjustment prevents unwanted microbial activity in the wellbore.

Typical pH adjusters include inorganic acids such as hydrochloric and sulfuric acids, as well as organics such as acetic acid and fumaric acid. Common bases include potassium hydroxide, sodium hydroxide, sodium carbonate, and potassium carbonate [46].

2.7. Biocides

Biocides are used to control microbial growth in the boreholes and well areas, as such growths degrade HF chemicals and accelerate corrosion of well tubing, casings, and equipment [47, 70]. Biocides used for HF include quaternary ammonium compounds (QACs), glutaraldehyde, tetrakis hydroxymethyl phosphonium sulfate (THPS), tributyl tetradecyl phosphonium chloride (TTPC), and brominated compounds including 2,2-dibromo-3-nitrilopropionamide (DBNPA) [47, 56, 71]. QACs are extensively used as bioactive agents; the most commonly used ones are dialkonium and benzalkonium chlorides. Ammonium chloride is also used [46, 72].

2.8. Corrosion Inhibitors

Corrosion inhibitors form a protective layer on metal well components, thus preventing corrosion by acids, salts, and corrosive gases [73–75]. Common corrosion inhibitors include acetaldehyde, acetone, ethyl methyl derivatives, formic acid, and isopropanol [46, 76].

2.9. Scale Inhibitors

Scale inhibitors protect piping in the wells and prevent formation plugging. These inhibitors consist of polycarboxylates and acrylate polymers [46].

2.10. Iron Control Substances

Precipitates of ferric iron (Fe³⁺) block paths within pipes and rock formations, which impact productivity [77, 78]. Ferric iron also inadvertently acts as a cross-linker in HF fluids containing gelling agents, thereby altering fluid viscosity [77]. Iron precipitation is prevented using citric acid, acetic acid, thioglycolic acid, and sodium erythorbate [79]. Iron controlling agents act as chelating agents, forming complexes with ferrous iron (Fe²⁺) to prevent oxidation and subsequent precipitation as Fe³⁺ [70, 80].

2.11. Clay Stabilizers

In order to prevent clay swelling around shale formations, clay stabilizers are injected with HF fluids. These work via ion exchange, replacing cations such as Na⁺ in the clay with other, often divalent cations that undergo less hydration and have a lesser tendency to swell the clay [81]. Commonly used clay stabilizers are choline chloride, potassium chloride, and tetramethyl ammonium chloride [46]. There has been some shift towards choline chloride use, which is nontoxic and readily biodegradable.

2.12. Surfactants

Surfactants are used to achieve optimal viscosity of HF fluids, reduce surface tension, and assist in fluid recovery after fracturing [5, 46, 70]. Surfactants can be used in place of cross-linkers and gelling agents in high temperature or high pressure formations. Surfactant formulations used in HF vary greatly, but common compounds include sodium lauryl sulfate and dimethyl dehydrogenated tallow ammonium chloride [46, 76].

The large quantity and diversity of compounds used in HF additives underscore the complexity of understanding their fates in the event of release, whether accidental or managed, to soil. Furthermore, the compounds described for each agent are only the known compounds; hazards relating to proprietary compounds remain unknown.

3. Flowback and Produced Water

As oil and gas production proceed, formation water eventually reaches the production well, and water begins to appear alongside the hydrocarbons. This produced water is a mixture of injected water, formation water, HF chemicals, and hydrocarbons [82–85].

Produced water has a complex composition but its constituents can be broadly classified into organic and inorganic compounds. These include dissolved and dispersed oil components, grease, heavy metals, radionuclides, HF chemicals, dissolved formation minerals, salts, dissolved gases (including CO₂ and H₂S), scale products, waxes, microorganisms, and dissolved oxygen [49, 50, 53, 83, 86, 87]. The composition will vary widely as a function of geologic formation, lifetime of the reservoir, and type of hydrocarbon produced [83].

A generalized chemical composition of produced water appears in Table 3.

Table 3: Composition of oilfield produced water.

Parameter
Range
Metal
Range (mg/L)

Density (kg/m³)
1014–1140
Ca
13–29,222

Conductivity (µS/cm)
4200–58,600
Na
132–97,000

Surface tension (dyn/cm)
43–78
K
24–4,300

Turbidity (NTU)
182
Mg
8–6,000

pH
4.3–10
Fe
<0.1–100

TOC (mg/L)
0–1,500
Al
310–410

TDS
267,588
B
5–95

TSS (mg/L)
1.2–10,623
Ba
1.3–650

Dissolved oxygen (mg/L)
8.2
Cd
<0.005

Total oil (mg/L)
2–565
Cu
<0.02–1.5

Volatiles (BTEX; mg/L)
0.39–35
Cr
0.02–1.1

TPH (mg/L)
>20
Li
3–50

Chloride (mg/L)
80–200,000
Mn
<0.004–175

Bicarbonate (mg/L)
77–3,990
Pb
0.002–8.8

Sulfate (mg/L)
<2–1,650
Sr
0.02–2,204

Sulfite (mg/L)
10
Ti

NH₃-N (mg/L)
10–300
Zn
<0.01–0.7

Phenol (mg/L)

As
0.01–35

Volatile fatty acids (mg/L)
0.009–23
Hg
<0.005–0.3

2–4,900
Ag
<0.005–0.3

Be
<0.001–0.15

Ni
<0.001–0.004

<0.001–1.7

[49–51].

3.1. Production Chemicals

Production chemicals, that is, HF fluids, enter produced water in traces and sometimes significant quantities [88] and vary from platform to platform. Active ingredients partition themselves into all phases present depending on their relative solubilities in oil, gas, or water.

3.2. Dissolved Minerals

Flowback water tends to have extremely high concentrations of total dissolved solids (TDS); this is due to dissolution of constituents from the formation following injection of HF fluids [89, 90]. High salinity may also originate from release of in situ brines (formation water) [90–93]. Levels of TDS can be 5–10 times the concentration in seawater [90]. Na⁺ and Cl⁻ are responsible for salinity and range from a few mg/L to 300,000 mg/L [94]. For comparison, seawater and salt lakes are defined as having an upper limit of 50,000 mg/L [95]. Ions such as Cl⁻, , , , Na⁺, K⁺, Ca²⁺, Ba²⁺, Mg²⁺, Fe²⁺, and Sr²⁺ affect conductivity and scale-forming potential. High levels of organic carbon also occur in substantial levels in flowback fluids and produced water [89, 96].

Fluid chemical composition is dependent, in part, upon its interaction time with the shale play. It has been found that TDS levels in produced water and late flowback can increase four-fold over that of early flowback. Similarly, total suspended solids (TSS) concentrations increase over 100-fold between early and late flowback. Concentrations of inorganic ions in produced water from Marcellus shale (PA) wells increased over the course of oil production [89, 96–98], rising significantly during the initial days after fracturing and then increasing more slowly as the well aged [76, 89, 96].

3.3. Metals

Oilfield produced water contains heavy metals such as mercury and lead, as well as metalloids such as arsenic, in varied concentrations depending on formation geology and age of the well [49, 99]. Metal concentrations in produced water are usually higher than those found in sea water [83, 94]. The most commonly studied metals are Ba, Cd, Cr, Cu, Pb, Hg, Ni, Ag, and Zn (Table 3) [50]. Produced water contains other trace metals including Al, B, Fe, Li, Mn, Se, and Sr. Certain metals are of particular environmental concern as they may bioaccumulate and/or be toxic [50].

3.4. Dissolved and Dispersed Oil Components

Dispersed and dissolved oil components are derived from the source rock and chemical additives in HF fluids, and their concentrations may be very high at some oilfields [86, 88, 100, 101]. BTEX, phenols, aliphatic hydrocarbons, carboxylic acid, and low molecular weight aromatics are classified as dissolved oil, while the more hydrophobic PAHs and heavy alkyl phenols are present in produced water as dispersed oil [100].

Produced water from the Marcellus (PA) and Barnett (TX) plays contains predominantly C₆–C₁₆ hydrocarbons, while Eagle Ford (TX) produced water shows the highest concentration in the C₁₇–C₃₀ range [102]. The structures of saturated hydrocarbons identified generally follow the trend of linear > branched > cyclic. Heterocyclic compounds, fatty alcohols, esters, and ethers have also been identified. The presence of various fatty acid phthalate esters in the Barnett and Marcellus produced water may be related to their use in HF fluids [102]. No polyaromatic hydrocarbons (PAHs) were observed in these shale plays [102].

3.5. Produced Solids

Produced solids include clays, precipitated solids, waxes, microbial biomass, carbonates, sand and silt, corrosion and scale products, proppant, formation solids, and other suspended solids [49]. Their concentrations vary from one oilfield to another.

4. OGPW in the Terrestrial Environment: Releases, Effects, and Remediation

4.1. Releases

The management of OGPW is largely monitored and controlled; however, accidental releases are inevitable. In addition, application of HF fluids to soil is considered an acceptable form of disposal in many states [103]. Inadvertent releases and intentional land application could potentially expose soil to hundreds of heterogeneous chemicals. The US EPA has studied potential scenarios that could lead to environmental contamination by HF fluids [104].

4.1.1. Pipe Overflows, Leaks, and Blowouts

In a 2009 study it was revealed that 630 out of 4,000 legally permitted wells in Pennsylvania had drilling site leaks [105]. In 2011 a mechanical problem at a Pennsylvania natural gas well caused thousands of gallons of briny water and HF fluid to erupt from the well, overwhelm containment facilities, and flow into surrounding fields. Local families were ordered to evacuate their homes. After six days workers sealed the leak, replaced the wellhead, and got the well “under control” [3].

In 2014 a North Dakota oil well leaked HF fluid and oil, releasing between 2,100 and 2,940 gallons per day of OGPW and 8,400 gallons per day of oil [106]. In a 2015 North Dakota well blowout, 4,620 gallons of OGPW and 23,100 gallons of oil were released. Most of the spill was contained at the well site, but some escaped and contaminated nearby terrain [107]. From January 2006 to October 2014 more than 18 million gallons of OGPW and oil was spilled in North Dakota alone. Most individual spills were contained to the immediate drilling area, but many larger spills affected surrounding farms and waterways [36].

4.1.2. Deliberate Improper Disposal

A petroleum subsidiary had permission to discharge drilling mud and boring waste to an oilfield sump near almond orchards in Shafter, California. State investigators, however, found that the fluid contained excess salinity, boron, benzene, and gasoline and diesel hydrocarbons believed to have been used in HF [19, 108].

4.1.3. Holding Ponds

Gas and oil producers are increasingly reusing spent HF fluids. However, reuse involves storage in holding ponds and eventually diluting the OGPW with fresh water [109]. In 2009 a wastewater pit overflowed at a Pennsylvania gas well and an unknown quantity of OGPW entered a “high quality watershed.” The company failed to report the spill and in 2010 a fine of $97,350 was levied against the company [3].

4.1.4. Natural Events

Natural disasters such as floods add to the potential for soil contamination by OGPW. During the late 2013 floods in Colorado, floodwaters in Weld County (where 20,000 oil and gas wells are located) surged into drilling centers and damaged pipes, overflowed wells, and shifted oil tanks from their foundations [110]. Approximately 35,000 gallons of oil and condensate were released. HF fluids from evaporation pits may have contaminated local soils and possibly been carried farther by the floodwaters [19].

4.2. Effects on the Soil Resource

Potential soil quality and plant impacts from OGPW include the following [100]:

(i)Excess sodicity can cause clays to deflocculate, thereby lowering the permeability of soil to air and water.(ii)Excess soluble salts will cause plants to desiccate and die. Where levels of natural precipitation are low, salts may accumulate to excessive concentrations in soil.(iii)Existing plant species may become displaced by new species as a result of chemical changes in soils resulting from contact with OGPW.(iv)Salt-tolerant plants may increase in distribution.

In a greenhouse study Swiss chard (Beta vulgaris L.) and ryegrass (Lolium perenne L.) were grown in soils containing synthetic HF fluids [111]. The HF fluids increased soil pH, EC, and concentrations of total and extractable Zn, Cu, Cd, Pb, and As. Chard and ryegrass yields may have been reduced by high soil Zn and EC levels. The HF fluids may have resulted in lower levels of trace elements in plant tissue due to increased soil pH. In a greenhouse study Miller et al. [112] studied the effects of OGPW components on plant growth and found that diesel oil, KCl, NaOH, Cr, starches, and other compounds reduced yields of sweet corn (Zea mays L. var. saccharata) and/or green beans (Phaseolus vulgaris L.).

Six drilling fluids reduced yields of green beans and sweet corn when added to soils at differing ratios [113]. High levels of soluble salts or high percentage exchangeable Na⁺ was considered to be the major cause of reduced plant growth. Adams [103] reported severe acute and chronic toxicity of mixed hardwood trees (Quercus spp., Acer rubrum L., and Liriodendron tulipifera), mixed shrub subcanopy (Fagus grandifolia (Ehrh.), A. rubrum, and Sassafras albidum (Nutt.)), and ground vegetation (Vaccinium L., Smilax rotundifolia L., and Kalmia latifolia L.) that resulted in 56% vegetation mortality after two years of land application of HF fluid. Soil Na⁺ and Cl⁻ concentrations increased by approximately 50-fold as a result of land application of the fluids.

OGPW components in soil may substantially impact each other’s fate and transport; for instance, the presence of biocides may decrease the potential for biodegradation, while viscosity-enhancing compounds may hinder the mobility of other compounds. Factors that affect the behavior of OGPW constituents in soil and therefore their potential impact on terrestrial life include the following [100]:

(i)Dilution of the OGPW in the receiving environment.(ii)Immediate and long-term precipitation of metals and other contaminants.(iii)Volatilization of low molecular weight hydrocarbons.(iv)Physical-chemical reactions with other chemical species present in soil.(v)Adsorption to particulate matter.(vi)Biodegradation of organic constituents.

Some specific HF components and their possible fates are described below.

4.2.1. Gelling Agents

Gellants such as guar and cellulose occur naturally and are nontoxic and readily biodegradable. The same is true for the common acids and alcohols used as gelling agents [46]. It is likely that these compounds, when in contact with soil, will enhance microbiological growth.

Ethylene glycol is highly soluble in water; it adsorbs poorly to soil colloids and is thus highly mobile in the soil profile [114]. Volatilization of ethylene glycol from soil is not expected.

4.2.2. Friction Reducers

Polyacrylamide is readily biodegradable. McLaughlin [115] studied transformation kinetics of PAM and polyethylene glycol (PEG) in the presence of cocontaminants. Over time higher rates of disappearance occurred in raw, that is, biologically active, soil compared with sterilized soil, indicating that PEG disappearance is due to both sorption and biodegradation. In a study by Wen et al. [116], two PAM-degrading bacterial strains were isolated from soil in an oilfield contaminated by PAM; these were identified as Bacillus cereus and Bacillus flexus. No acrylamide, which is a known human carcinogen, mutagen, and teratogen, was produced during aerobic biodegradation of polyacrylamide [116, 117]; however, it has been suggested that acrylamide may be formed via heating or exposure of polyacrylamide to ultraviolet radiation [116, 118].

4.2.3. Cross-Linkers

Human exposure to boron and amines used in cross-linkers is of concern as they have known toxic effects and can be mobile in soil and groundwater; however, the amines are not known to persist in the environment [46].

4.2.4. Breakers

The use of enzymes as breakers for fracturing fluids is preferred over the use of oxidizers because enzymes are environmentally benign [68]. Their mobility, however, remains largely unknown [76].

4.2.5. Acids and Bases

Organic acids are potentially biodegradable depending on concentration. Strong acids or bases are known to cause adverse effects on soil. For example, strong acidity will result in leaching of bases such as Ca²⁺ and Mg²⁺ [119]; extremes of acidity will cause dissolution of soil solids [120]. The hydrated Na⁺ ion in sodium hydroxide disperses soil aggregates and destroys soil structure. Extremes in pH may drastically alter microbial composition [121].

4.2.6. Biocides

Some common HF biocides are known to be volatile or sorb to soils and can persist in the environment, although their fates are largely unknown [76].

QACs have distinct physical/chemical properties which are conferred by their substituents, primarily alkyl chain length. The mechanism of QAC sorption to solids is complex, but both hydrophobic and ionic interactions probably occur [122]. The values of several mono-, di-, and benzalkonium chlorides range between 0.28 and 2.97 [123, 124]. QACs are therefore expected to sorb to soil colloids and not leach to groundwater. Sorption of QACs on organic surfaces such as humic compounds and sediment increases as the alkyl chain length increases [122]. In the benzalkonium chlorides the benzyl group enhances adsorption.

QACs have been identified in sediments near wastewater discharge sites, suggesting that at least some are environmentally persistent [125, 126]. The degree of biodegradability is variable; biodegradation decreases with increasing length of the alkyl chain, and QACs that contain a benzyl group experience lower biodegradation rates [127]. QACs were found to be recalcitrant under methanogenic conditions [122]. Under nitrate reducing and fermentative conditions, benzalkonium chlorides (BACs) were transformed to alkyldimethyl amines via abiotic reactions [122]. Microorganisms have been isolated that are resistant to QACs and capable of QAC degradation [128–132]. In a study by Tezel [122] the bacterial community involved in aerobic degradation of BACs was mainly composed of species belonging to the genus Pseudomonas.

Generally, QAC sorption exceeds biodegradation in aerobic biological systems [46, 125, 129].

Glutaraldehyde (GA) and the phosphonium-based biocides are sometimes considered “green” alternatives to conventional biocides as they are less persistent in the environment. GA is readily biodegradable under both aerobic and anaerobic conditions [133, 134]. In aerobic batch experiments McLaughlin [115] studied decomposition of GA and didecyl dimethyl ammonium chloride (DDAC) to determine transformation kinetics in the presence of cocontaminants. DDAC underwent almost immediate sorption to soil. GA slowed the initial rate of PEG and PAM biodegradation. After one week, GA was completely eliminated from the aqueous phase due to sorption.

DDAC-degrading bacteria were isolated via enrichment culture with DDAC as the sole carbon source [130]. One isolate, Pseudomonas fluorescens TN4, degraded DDAC to produce decyldimethylamine and subsequently dimethylamine as intermediates. The TN4 strain also assimilated other QACs, alkyltrimethyl- and alkyl benzyl dimethyl ammonium salts, but not alkylpyridinium salts. TN4 was highly resistant to these QACs and degraded them by an N-dealkylation process [130].

Tetrakis hydroxymethyl phosphonium sulfate (THPS) has low (140) [135], , and values, which suggests it will not sorb to soil but will leach to groundwater. Under abiotic conditions THPS is readily biodegradable [46]. THPS decomposes under natural conditions via hydrolysis, oxidation, and photodegradation [104]; it initially degrades to trihydroxymethyl phosphine (THP), releasing formaldehyde and sulfuric acid [136]. Carbon dioxide, water, and inorganic phosphate are among the final products [137]. At pH 5–7 the half-lives of THPS exceed 30 days; at pH > 8 THPS degrades within 7 days. THPS is expected to volatilize from dry soil surfaces [138].

DBNPA has low log and , suggesting it will not sorb to soil and may leach to groundwater. Disappearance of DBNPA in soil may be due to hydrolysis, adsorption, chemical degradation, and/or microbial degradation. Sunlight also degrades DBNPA [139]. Hydrolysis reactions convert DBNPA into dibromoacetonitrile, followed by dibromoacetamide, dibromoacetic acid, glyoxylic acid, and oxalic acid. The most stable product of these products is dibromoacetic acid.

4.2.7. Corrosion Inhibitors

In general, corrosion inhibitors are highly soluble and biodegradable. Their low log and values indicate that these chemicals are not likely to sorb to soils, and there is potential for leaching to groundwater. This group contains compounds that are toxic and/or carcinogenic [46, 76].

Propargyl alcohol and thiourea are GHS Category 2 chemicals, making them among the most toxic chemicals used in HF fluids. Propargyl alcohol is considered readily biodegradable; it is also highly mobile in soil [140]. Volatilization of propargyl alcohol from moist soil surfaces is expected to be substantial, given an estimated Henry’s Law constant of 1.1 × 10⁻⁶ atm-cu m/mole [140]. Volatilization from dry soils is also expected to occur. The half-life of propargyl alcohol in an alkaline silt loam soil (pH 7.8, 3.25% organic carbon) was 12.6 days and 13 days in an acidic sandy loam (pH 4.8, 0.94% organic carbon) [140, 141]. Thiourea is considered biodegradable and highly mobile in soil. Sorption of thiourea to organic matter of three different soil orders was characterized as low (spodosol) to moderate (entisol/alfisol) [142].

4.2.8. Iron Control Agents

Acetic acid, citric acid, sodium erythorbate, and mercaptoacetic acid (thioglycolic acid) are highly soluble in water. The low values of citric acid and thioglycolic acid indicate that they will not sorb markedly to soils but will be mobile in the profile. The of thioglycolic acid is 3.55, suggesting that it will exist almost entirely in the anionic form in soil and will therefore not sorb to clay and organic matter [46]. With the exception of acetic acid, these compounds are not expected to volatilize from OGPW based on their Henry’s Law constants [46].

All iron control agents, in particular acetic acid, citric acid, and thioglycolic acid, tend to be readily degraded and are not persistent [143, 144]; however, some are known to be toxic [76]. Acetic acid, citric acid, and sodium erythorbate are of low toxicity to humans. Of the iron control agents, thioglycolic acid appears to be the greatest concern as a soil contaminant as it poses a toxicity risk based on an oral LD₅₀ value of 114 mg kg⁻¹ [145].

4.2.9. Surfactants

Most surfactants are highly soluble in water and readily biodegradable. Sodium lauryl sulfate has a moderately high value and is expected to have moderate to low mobility in soil [46, 76, 146, 147]. Sodium lauryl sulfate occurs in household products and is not anticipated to be a health risk due to its LD₅₀ value.

4.2.10. Excess Salinity

Soil salinity imposes ion toxicity, nutrient (N, Ca, K, P, Fe, and Zn) deficiencies, nutritional imbalances, osmotic stress, and oxidative stress on plants [148, 149]. Soil salinity significantly reduces plant phosphorus (P) uptake because phosphate ions precipitate with Ca ions [150]. Some elements, such as Na, Cl, and B, impart specific toxic effects on plants. Excessive accumulation of Na in cell walls can lead to osmotic stress and cell death [151]. All these factors cause adverse effects on plant growth and development at physiological and biochemical levels [152] and at the molecular level [153]. Salinity hinders seed germination; seedling growth; enzyme activity; DNA, RNA, and protein synthesis; and mitosis [154, 155].

4.2.11. Hydrocarbons

The primary hydrocarbons which contribute to acute toxicity of OGPW are the aromatic and phenol fractions of dissolved hydrocarbons [156].

4.3. Soil Remediation

In situ remediation of HF-affected soil involves (1) removal of salts in the soil solution via leaching with irrigation or natural precipitation; (2) replacement of exchangeable Na⁺ with Ca²⁺; (3) removal or destruction of hydrocarbons; and (4) removal or immobilization of metals. Remediation practices on OGPW-contaminated soils often tend to be straightforward.

4.3.1. Treatment of Salinity and Sodicity

Simple soil dilution may relieve salinity problems following release of OGPW. In the study by Wolf et al. [157], OGPW occurred primarily at the soil surface. Mixing of the less-contaminated deeper soil with the surface soil resulted in dilution of contaminants. Ahmad et al. [158] and Lloyd [159] concluded that the salt concentration of drilling waste was the primary factor in determining the waste loading rate in soil systems.

Addition of inexpensive amendments is often successful in treating soil salinity and sodicity problems. Both inorganic amendments (e.g., CaSO₄ [160]) and organic materials (animal manures) have proven to be successful. The most commonly used dry amendments are gypsum (CaSO₄2H₂O) and calcium nitrate (Ca(NO₃)₂), although calcium chloride (CaCl₂) may be used if adequate drainage control is provided and leachate is managed [37]. Use of calcium amendments may require subsequent irrigation and leachate collection to move the calcium amendment into the affected soil layers for replacement of Na and to leach salts beyond the root zone. Sulfur may be applied, either as elemental S or as aluminum sulfate, to decrease pH.

Livestock manure can be successfully used as a soil amendment. Organic material creates macropores thus allowing for soil drainage; it furthermore greatly augments soil biological activity. Only well-decomposed or composted manure should be used in order to limit inputs of salts and to prevent proliferation of weeds. Addition of significant organic amendments such as chicken or some feedlot manures can increase soil salinity over several applications. Testing manure and compost for salinity is recommended [37, 161]. Organic amendments must be thoroughly mixed into soil upon application. Low-N organic matter such as cereal straw requires additional N for decomposition; therefore, a high-N fertilizer such as ammonium nitrate, ammonium sulfate, or calcium nitrate should be included [37].

Additional amendments may prove to be beneficial in treating OGPW-affected soil. For example, use of synthetic polymers (e.g., polyacrylamides) to stabilize aggregates has proved to be successful in improving the physical properties of Na-enriched soil [37, 162]. Given that soil biological activity may be drastically reduced in OGPW-contaminated soil, it is recommended that mycorrhizal fungi be applied [163].

Electrokinetic remediation has been suggested for treatment of saline soils [160]. This technology involves application of low density direct current between electrodes placed in the soil to mobilize contaminants which occur as charged species. This allows for separation and removal of Na⁺, Cl⁻, and other highly soluble ions. Electrodes can be installed horizontally or vertically in deep, directionally drilled tunnels or in trenches around sites contaminated by OGPW [164].

When the average EC of the uppermost soil is > 35,000 uS/cm, soil removal and replacement may be more economical than treatment [160]. It may be costly, however, to haul and dispose contaminated soil at a special waste landfill. There is also potential long-term liability of impacted soil placed in a landfill [165].

4.3.2. Treatment of Hydrocarbon Contamination

Hydrocarbon contamination of OGPW-affected soils is typically not expected to be significant, given the relatively low concentrations occurring in OGPW. However, in cases of a catastrophic release, microbial decomposition of oily wastes is encouraged. So-called bioremediation processes, if conducted properly, should result in few residuals and minimal alteration of the local environment [164].

In situ bioremediation systems introduce aerated, nutrient-enriched water into the contaminated zone through an array of injection wells, sprinklers, or trenches. Sufficient time is allowed for the reaction of indigenous microbial communities with the contaminants, and the treated water is eventually recovered downgradient. The recovered water may be further treated (e.g., passage over granular activated carbon) and reintroduced to the affected soil. Otherwise it may be discharged to a municipal wastewater treatment plant or to surface water [164, 166].

The affected soil should receive adequate nutrients (in particular, N and P) to promote microbial growth and activity. Also, it is essential that adequate oxygen be available, which may be provided by aeration of the flushing solution. Soil pH must be maintained near neutral in order to promote microbial proliferation [164].

In slurry biodegradation, contaminated soil is transferred from the affected area to a lined lagoon and mixed with water. The slurry is continuously stirred and aerated in the lagoon. Decomposition of organic contaminants takes place via aerobic microbial processes. Slurry biodegradation can treat a range of hydrocarbons including crude and refined petroleum products [167–169]. The presence of heavy metals and other potential toxins in OGPW (e.g., biocides) may inhibit microbial metabolism and require pretreatment.

A significant benefit in the use of slurry biodegradation is the enhanced rate of contaminant degradation, a direct result of improved contact between the microorganisms and hydrocarbons. The agitation of contaminants in the liquid phase provides for a high degree of solubilization of compounds and significant homogeneity [167].

Land treatment techniques for bioremediation, for example, landfarming, are commonly used for treatment of hydrocarbon-contaminated soil [170]. Contaminants treated include fuel, lubricating oil, and pesticides. Landfarming can be regarded as a combination of biodegradation and soil venting; microbial oxidation reactions occur in combination with volatilization.

A common field installation calls for the affected soil to be excavated and transferred to a prepared location (a land treatment unit or cell) which is designed for controlling the process. Treatment involves installation of layers (“lifts”) of contaminated soil to the cell. The cell is usually graded at the base to provide for drainage and lined with clay and/or plastic to contain all runoff within the unit. It may also be provided with sprinklers or irrigation and drainage. Because of the high water application rates, LTUs are often bordered by berms [164].

A major benefit of the land treatment technique is that it allows for very close monitoring of process variables that control the decomposition of hydrocarbons [164, 170].

4.3.3. Treatment of Metals Contamination

Metals at OGPW-contaminated sites may occur in complex forms.

Metals may be extracted from soil via elutriation for eventual recovery, treatment, and disposal. Also known as soil flushing, contaminants are solubilized or similarly desorbed from solid forms and recovered [171]. Metal removal efficiencies during soil flushing depend not only on soil characteristics but also on metal concentration, chemistry of the metal(s), extractant chemistry, and overall processing conditions [171].

In situ extraction processes are applicable for either the vadose zone or the saturated zone. The flushing solution is applied to the affected site via sprinklers or irrigation, or by subsurface injection. A sufficient period is allowed for the applied reagents to percolate downward and react with contaminant metals. The contaminants are subsequently mobilized by solubilization. The elutriate is collected in strategically placed wells [164]. Metals which are minimally soluble in water often require acids, chelating agents, or other solvents for successful washing [172].

One drawback to soil flushing technology is the possible production of residuals. These include excess chelating agents, some of which may be toxic to biota. In addition, leaching of soil with dilute acids may destroy the biological portion of the soil, alter its chemical and physical properties, and create a relatively inert material [164].

Phytoremediation is a cost-effective, low-technology process defined as the engineered use of green plants to extract, accumulate, and/or detoxify environmental contaminants. Phytoremediation employs common plants including trees, vegetable crops, grasses, and even annual weeds to treat heavy metals in soil [173–175].

A simple and common application of phytoremediation is phytoextraction, which involves the use of hyperaccumulating plants to take up metals from the soil and concentrate them into roots and aboveground shoots. In certain cases contaminants can be concentrated thousands of times higher in the plant than in the soil. Following harvest of the extracting crop, the metal-rich plant biomass can be ashed to reduce its volume, and the residue can be processed as an “ore” to recover the contaminant metals. If recycling the metal is not economically feasible, the small amount of ash (compared to the original plant biomass or the large volume of contaminated soil) can be disposed [164, 173–176].

Phytoremediation is useful for soils contaminated with metals to shallow depths. This technology can work well in low permeability soils, where many technologies have a low success rate. It can also be used in combination with conventional cleanup technologies (e.g., “pump and treat” of groundwater). Phytoremediation can be an alternative to harsher remediation technologies such as soil flushing [164].

5. Pollution Prevention for OGPW

Once OGPW has been brought to the surface it is either disposed or reused. Given that OGPW is enriched in TDS, TSS, metals, dispersed oil, dissolved and volatile organic compounds, HF additives, and other contaminants to varying degrees (Table 3), significant management challenges face operators. OGPW must be managed in ways that both reduce the operational costs as well as are protective of the environment. OGPW management practices vary widely across the United States and in some instances across a single oil and gas field [177].

OGPW management falls under two broad categories: underground injection and surface management. Selection of a management option for OGPW at a site varies based on the following [178]:

(i)Chemical and physical properties of the OGPW.(ii)Volumes, duration, and flow rate generated.(iii)Desired end-use of the wastewater.(iv)Treatment and disposal options allowed by state and federal regulations.(v)Technical and economic feasibility of a particular option, including transportation.(vi)Availability of suitable infrastructure for management.(vii)Willingness of companies to employ a particular technology or management option, including concerns about potential liability.

Some common options available to oil and gas operators for managing OGPW are addressed below.

5.1. Limit Production of Water at the Surface

Technologies are available for managing water within the wellbore. These technologies do not reduce the volume of water entering the well but minimize the quantity of OGPW that rises to the surface.

5.1.1. Downhole Oil/Water Separation and Injection

Downhole oil/water separators (DHOWS) separate water from oil within the wellbore so that oil or gas with little water is brought to the surface. Significant quantities of water are disposed in nonproducing formations above or below the oil- or gas-producing formation using injection tools within the well [100]. The downhole separator assembly comprises several compact elements installed within the wellbore including (1) a separation tool, which separates OGPW from incoming hydrocarbons from the formation; (2) a pump that pressurizes water from the separator and injects the OGPW into the disposal zone; (3) a heavy-duty motor to perform the pumping; and (4) miscellaneous equipment such as downhole monitoring equipment and cables [177].

5.1.2. Downhole Gas/Water Separators

Devices similar to DHOWS are available for gas wells. A study by the Gas Research Institute identified 53 commercial field tests of downhole gas/water separators involving 34 operators in the USA and Canada [179]. Gas production rates increased in 57% of the tests; 47% of the field tests were considered successful [100].

5.1.3. Dual Completion Wells

Oil production may decline in a well as water generates a “cone” around the production perforations, limiting the volume of oil that can be recovered. This phenomenon may be reversed and managed by completing the well with two separate tubing strings and pumps. The primary completion is made at a depth corresponding to strong oil production, and a secondary completion is made lower in the strata at a depth experiencing significant water production. The two completions are separated by a packer. The oil collected above the packer is brought to the surface, and the water collected below the packer is injected into a lower formation [100, 180, 181]. Swisher [182] reports on the results of using a dual completion well compared to three wells with conventional completions in a Louisiana oilfield. The dual completion well costs about twice as much to install but took the same number of months to reach payout as the other wells. However, at payout, it was producing 55 bpd of oil compared to about 16 bpd from the other three wells. Wojtanowicz [183] provides additional examples of using dual completion wells from differing geological settings.

5.2. Injection of OGPW

Injection involves the emplacement of OGPW into porous geologic strata by pumping, via an injection well, into a formation capable of receiving and storing water. Injection wells are regulated by the Federal Underground Injection Control (UIC) program which was initiated under the Safe Drinking Water Act to prevent contamination of underground sources of drinking water (USDW).

Approximately 90% of OGPW from land-based oil and gas recovery operations in the United States is reinjected into underground formations. Hundreds of thousands of injection wells operate daily to manage produced water and flowback [178, 184]. OGPW may be injected back to its formation or into other suitable formations [185]. Injection is dependent upon several variables including the availability of receiving formation(s); the quality of OGPW being injected; the quality of water in the receiving formation; and the ultimate storage capacity of the receiving formation(s). These factors will influence what type of injection well can be used for managing OGPW.

Many papers have described the process of underground injection of wastewater. Only a brief review is provided here.

The US EPA classifies five different injection well categories (Table 4); three may be applicable for management of produced water. In general, OGPW is considered an exempt waste and therefore can be injected in Class II or Class V injection wells. Class II wells may be used to hold fluids associated with oil and natural gas production [52] and are classified either as disposal wells (IID) or as enhanced recovery wells (IIR). Wastewater resulting from OGPW treatment must be disposed in Class I injection wells. EPA defines Class I wells as technologically sophisticated wells that inject hazardous and nonhazardous wastes below the lowermost USDW. Injection occurs into deep, isolated rock formations that are separated from the lowermost USDW by layers of impermeable clay and rock [52]. Class V wells (i.e., shallow injection, subsurface drip irrigation) are injection wells not included in the other four classes. Their simple construction provides little protection against possible soil and groundwater contamination.

Table 4: US EPA injection well classification system.

Well class
Injection well description
Approximate inventory

Class I
Inject hazardous wastes beneath the lowermost USDW
500

Inject industrial nonhazardous liquid beneath the lowermost USDW

Inject municipal wastewater beneath the lowermost USDW

Class II
Dispose of fluids associated with the production of oil and natural gas
147,000

Inject fluids for enhanced oil recovery

Inject liquid hydrocarbons for storage

Class III
Inject fluids for the extraction of minerals
17,000

Class IV
Inject hazardous or radioactive waste into or above USDW, 40 sites

This activity is banned. These wells can only inject as part of

an authorized cleanup

Class V
Wells not included in the other classes. Inject nonhazardous liquid into or above a USDW
500,000 to >685,000

[52].

Underground injection of OGPW often requires transport, along with treatment to reduce fouling and bacterial growth. Storage over the long-term may be required.

5.3. Beneficial Use: Discharge OGPW to the Surface

Some important emerging opportunities for management of OGPW are (1) treatment and reuse as a water supply for public consumption, agriculture, and industry and (2) secondary industrial processes such as extraction of minerals [178]. The presence of certain constituents, however, may limit produced water use in selected areas [178]. Produced water may be discharged to the land as long as it meets both onshore and offshore discharge regulations [83].

OGPW may be discharged to the land surface to surface impoundments, for land application for crop use and industrial uses (i.e., oil and gas completion activities, truck wash station, dust suppression, and cooling tower water) [177]. A surface impoundment is defined as an excavation or diked area used for treatment, storage, or disposal of liquids [186]. Impoundments are usually constructed in low permeability soils. These vary in size from < 1 acres to several hundred acres. Based on an EPA national survey that characterized 180,000 impoundments, the oil and gas industry uses impoundments for storage (29%), disposal (67%), and treatment (4%) [186].

Impoundments are used for OGPW management including evaporation and/or infiltration; storage prior to injection or irrigation; or beneficial use such as livestock and wildlife watering ponds, constructed wetlands, fishponds, or a recreational pond.

5.3.1. Evaporation Ponds

An evaporation pond is a large body of water that is designed to evaporate water by solar energy [187]. Such ponds are constructed to prevent subsurface infiltration [188]. Ponds are a favorable technology in regions where annual rainfall is relatively low and evaporation rates are high. If the pond is constructed solely for evaporative loss, it is typically designed as a broad shallow pool that takes advantage of the large surface area. Areas with high winds and few natural windbreaks provide additional evaporative potential and may be considered in siting a pond. Ponds are usually covered with netting to prevent problems to migratory waterfowl caused by contaminants in OGPW [189].

As pure water evaporates from the pond, TDS increase in the remaining water. Over time the remaining water may become concentrated brine [177].

Over 80 million gallons of OGPW are managed daily by EPA under the Clean Water Act’s National Pollutant Discharge Elimination System (NPDES) for beneficial reuses such as agricultural irrigation [100, 184]. The following is a summary of beneficial OGPW use practices in the USA.

5.3.2. Irrigation and Land Application

In the United States crop irrigation is the largest single use of freshwater, comprising 40% of all freshwater withdrawn, or 137 million gallons per day [190].

The determination of whether OGPW water can be used for agricultural purposes (i.e., irrigation, land application, and stock watering) depends both on the quality of the produced water and on characteristics of the recipient site. Relevant water and site variables include quantity of water required; length of time the water has been stored in impoundments prior to use; soil mineralogy, texture, and structure; and sensitivity of plant species [188].

The three most critical parameters regarding crop irrigation water quality requirements are salinity, sodicity, and elemental toxicity [100, 188]. As salinity rises above a species-specific salinity threshold, crop yields decrease. Irrigation water high in TDS diminishes the ability of roots to incorporate water, and reduces crop yield. The tolerance of various crops to salinity has been documented [191]. EC levels > 3,000 μS/cm are considered saline.

Excess sodium can damage soil physical properties. Irrigation water with SAR > 12 is considered sodic [100, 188]. Higher SAR values lead to soil dispersion and loss of structure and infiltration capability [119].

Under the Clean Water Act’s Subpart E of 40 CFR Part 435, the NPDES permit system allows for the specialized reuse of wastewater from oil and gas facilities west of the 98th meridian. To qualify, the wastewater must contain < 35 mg/L of oil and grease and be used either for agriculture or for livestock watering [100]. The combination of the NPDES permitting allowance, the substantial requirement of water needed to perform HF, and the frequent geographical overlap between extraction sites and agricultural land has led to reuse of OGPW for irrigation in some states [100].

Raw water either is discharged directly to the land surface or is pretreated with amendments prior to application. Amendments are site-specific depending on soil properties, water chemistry, and plant species grown. Amendments could also be added to soil prior to, or following, application. Wolf et al. [157] found that addition of inorganic fertilizer, broiler litter, and Milorganite® to OGPW-treated soil markedly improved growth of Bermuda grass [Cynodon dactylon (L.) Pers.].

A program was created at Texas A&M University to develop a portable produced water treatment system that can be transported to oilfields to convert OGPW into irrigation or potable water. The goal was to produce water to levels of < 500 mg/L TDS and < 0.05 mg/L hydrocarbons [100, 192, 193]. Chevron Texaco developed a system to treat OGPW in Southern California [194]; 21 million gallons of oilfield water is recycled daily and sold to farmers who use it on about 45,000 acres of crops, about 10% of Kern County’s farmland. The treated water is used for irrigation of fruit trees and other crops and for recharging shallow aquifers. An additional 360,000 bpd of water is further purified and used to make steam at a cogeneration facility. State and local officials praise the two-decade-old program as a national model for coping with the region’s water shortages [195].

Thousands of acres in the Powder River Basin (WY) have been transformed to productive agricultural land using produced water [1, 196]. Livestock forage was irrigated using either OGPW on research plots or a blend of surface water and OGPW. Both treatments resulted in adequate crop production; however, the OGPW had to be applied at higher rates as plants did not utilize it as efficiently as the surface water blend [197]. Between watering intervals CaSO₄ and other supplements were applied to offset high SAR. After two years the rangeland was converted into highly productive grassland yielding livestock and wildlife benefits [100, 198].

The use of subsurface drip irrigation of OGPW is gaining popularity [199]. BeneTerra LLC has developed subsurface drip irrigation technology to provide produced water for crops [200]. Produced water is filtered, treated, and pumped through polyethylene tubing which spreads it uniformly through soil. The tubing is installed with a chisel plow to depths ranging from 18 to 48 inches. Haying operations can continue while the field is being irrigated. The drip irrigation systems are designed to utilize the native Ca and Mg present in the soil to offset the effects of Na. The salts percolate to a lower depth [1].

In some cases produced water may be treated for domestic supplies and drinking water. However, produced water from coal seams > 200-feet depth often has water that exceeds salinity levels appropriate for domestic use (i.e., about 3,000 mg/L). Also, water with high metal concentrations stains faucets and sinks. Water used by municipalities with treatment systems may be capable of removing certain harmful constituents or reducing their concentrations via existing processes [100, 188].

5.3.3. Aquaculture and Hydroponic Vegetable Culture

Greenhouse experiments were conducted to raise vegetables and fish using either produced water or potable water [201]. In a system using a combination of hydroponic plant cultivation and aquaculture, tomatoes grown with OGPW were smaller than those grown in potable water. The produced water tank grew a larger weight of tilapia (Oreochromis niloticus/aureus); however, some fish died, while none in the potable water tank died [100].

5.3.4. Constructed Wetlands

Constructed wetlands were developed approximately 50 years ago to exploit the ability of plants to treat contaminants in aqueous ecosystems [202]. Advantages of these systems include low construction and operation costs [188, 202] and public acceptance. Wetlands provide significant environmental benefits—they can be used by wetland birds and animals as well as by aquatic life. Wetlands can also be utilized for livestock and wildlife watering purposes [1, 203].

An artificial sedge wetland system was constructed to treat produced water [14]. After one year of operation the wetland effectively treated Fe and, to a lesser extent, Ba [188, 204]; however, SAR increased from 12.1 to 14.1. This was attributed to calcite precipitation without associated dissolution of Ca and Mg [204]. It was concluded that “clean water is needed to supplement sodicity and salinity treatment by vegetation and soil” [205].

5.3.5. Livestock Watering/Confined Animal Feeding Operations (CAFO)

The water needs of CAFOs include animal consumption, irrigation of forage crops, and waste management. Livestock watering is one of the most common and proven beneficial uses of produced water [177].

The quality of OGPW presents the greatest constraint for use of livestock watering. Livestock are known to tolerate a range of contaminants in their drinking water. ALL [188] provides data showing acceptable TDS levels for livestock watering. In general, animals may tolerate higher TDS if they are gradually acclimated to the elevated levels. Water with TDS < 1,000 mg/L is considered excellent source water. Water with TDS from 1,000 to 7,000 mg/L can be used for livestock but may cause digestive problems [188]. Water with TDS of 10,000 is considered unsatisfactory for animal consumption.

5.3.6. Wildlife

Some Rocky Mountain area gas projects have created impoundments measuring at least several acres that collect and retain large volumes of produced water. These impoundments provide a source of drinking water for wildlife and offer habitat for fish and waterfowl and can provide additional recreational opportunities [100]. In some areas, watering ponds provide wintering areas for migrating waterfowl, neotropical birds, or other transient species. In severe drought conditions, watering ponds are used to provide water for large mammals and other wildlife. At Custer Lake, Wyoming, approximately 30,000 barrels of water per day are discharged to what would normally be a seasonal playa lake. Waterfowl and big game are reported to flourish there [177].

The quality of OGPW may limit the use of this management practice, as contaminants may adversely affect fish and wildlife. Research conducted by the USGS has demonstrated acute and chronic sodium bicarbonate toxicity to aquatic species [206]. Coal bed methane-produced water discharges containing Se in concentrations > 2 µg/L may cause bioaccumulation in sensitive species [1, 206]. Water with TDS > 10,000 mg/L is not of sufficient quality for wildlife consumption.

5.3.7. Reuse in Oil and Gas Operations

Water is required for a range of day-to-day operations in the oil and gas industries. Activities such as well completions and truck washing may not require water to be of high quality. Therefore, OGPW can be used with little concern for water quality. Minimally treated produced water may be reused by petroleum operators for drilling operations.

Lebas et al. [51] found that produced water with TDS levels as high as 285,000 mg/L (28.5% salinity) could generate proper cross-linked rheology for hydraulic fracturing consistent with wells that were fracturing with just 20,000 mg/L. A mixture of common drilling chemicals including carboxymethyl hydroxypropyl guar gum, a Zr-based cross-linker, sodium chlorite breakers, and nonemulsified surfactants was blended with 100% treated OGPW to generate HF fluid that performed as well as that expected from a fluid based on fresh water. The fluids were used to complete seven wells in New Mexico’s Delaware basin. The study showed that OGPW possesses all the characteristics required for effective HF, that is, easy preparation, rapid hydration, low fluid loss, good proppant transport capacity, low pipe friction, and effective recovery from the reservoir. Lebas et al. [51] state that, in addition to preserving fresh water for agricultural and commercial use, employing produced water for HF can help reduce approximately 1400 truck-loads from the roads and all but eliminate the use of disposal wells.

Erskine et al. [207] report on the use of produced water for drilling projects in New Mexico’s San Juan Basin. The authors state that a combination of advection and dilution reduced Cl concentrations of 10,000 mg/L to <1 mg/L in one year. In the Powder River Basin of Wyoming a water truck load-out facility utilizes produced water for oil and gas well operations, thus taking some pressure off the local water supply to meet this demand. In the Barnett Shale play (Texas) as much as 2 million gallons of make-up water is required for a fracture job. This water is subsequently produced back to the surface in the early stages of development. To reduce the cost of fracturing wells, the produced water is reclaimed and recycled by using it to fracture the next well. In the Battle Creek play (Montana), a zero-discharge system was developed to manage produced water through enhanced evaporation ponds coupled with recycling the produced water for well completion and dust prevention [177].

The main constraint to using produced water for oil and gas operations is the fact that the volume of water used may be modest when compared to the total volume of OGPW produced; therefore, it may be uneconomical to put practices in place solely for recycling produced water for operational uses. This can be overcome by formulating a set of water management practices, where the water is readily available for operations, but for additional purposes as needed [177].

5.3.8. Other Uses/Fire Control

In the Western USA, only limited surface and ground water resources may be available for firefighting. Application of large volumes of saline produced water may adversely impact soil quality to some degree; however, this impact is less devastating than that from a large fire. ALL [188] reports that firefighters near Durango, Colorado, used produced water impoundments as sources of water for firefighting.

5.4. Technologies for Treatment of OGPW

Where reuse of OGPW is practical, authorized by regulatory agencies, and cost-effective, it constitutes a beneficial use of what would otherwise be considered a waste [178]. Beneficial use of produced water may require significant treatment [83]. The primary objectives for treating produced water include desalinization; removal of dispersed oil and grease, suspended particles and sand, soluble organic compounds, dissolved gases, and naturally occurring radioactive material; disinfection; and softening (i.e., to remove excess water hardness) [83, 208].

The optimal wastewater treatment technologies available are not able to strip all toxic chemicals from OGPW and are often selectively implemented due to cost [100, 184]. A range of dedicated and combined physical, biological, and chemical treatment processes have been developed to treat OGPW. Some popular technologies are reviewed here.

5.4.1. Membrane Processes for Removal of TDS

(1) Membrane Filtration. Membrane separation processes available for treating OGPW include microfiltration (MF), ultrafiltration (UF), nanofiltration (NF), and reverse osmosis (RO) [209]. Membranes are microporous films with specific pore sizes which selectively separate components from a fluid. MF uses the largest pore size (0.1–3 mm) and is typically employed for removal of suspended solids and turbidity reduction. UF pore sizes are between 0.01 and 0.1 mm; this technology is employed for removal of color, odor, viruses, and colloidal organic matter [189, 210, 211]. UF is the most effective method for oil removal from produced water as compared with conventional separation methods [212]. UF is more efficient than MF for removal of hydrocarbons, suspended solids, and dissolved constituents from oilfield produced water [213].

NF is a successful technology for water softening and metals removal and is designed to remove contaminants as small as 0.001 mm [189]. NF is selective for multivalent ions such as Ca²⁺ and Mg²⁺ [214]. It is applicable for treating water containing TDS in the range of 500–25,000 mg/L. NF membranes have been employed for produced water treatment on both bench and pilot scales [209, 215]. Mondal and Wickramasinghe [216] studied the effectiveness of NF membranes for treatment of oilfield produced water. Effectiveness of treatment of brackish feed water was similar between NF and RO techniques [83].

(2) Ceramic Membranes. Ceramic UF/MF membranes have been used in a full-scale facility for treatment of produced water [189]. Treated product water was reported to be free of suspended solids and nearly all nondissolved organic carbon [217–223]. Ceramic UF/MF membranes have a lifespan of about 10 years. Chemicals are not required for this technology except during cleaning of membranes [83].

(3) Reverse Osmosis. RO is a pressure-driven membrane processes. Osmotic pressure of the feed solution is suppressed by applying hydraulic pressure whose forces permeate (i.e., clean water) to diffuse through a dense, nonporous membrane [224]. The major disadvantage of the technology is membrane fouling and scaling [189, 225]. Nicolaisen and Lien [226] reported successful RO treatment of oilfield OGPW in Bakersfield, California. The pilot system was operated for over 6 months and produced 20 gpm of clean water. A process for converting oilfield produced water into irrigation/drinking quality water consisted of air flotation, clarification, softening, filtration, RO, and water reconditioning [227]. A pilot plant handled water with approximately 7,000 mg/L TDS, 250 mg/L silica, and 170 mg/L soluble oil, ranging in pH from 7 to 11. The major source of fouling of RO membranes was from organics in the feed water, including organic sulfur compounds. A portion of these entered the RO system as TSS and some precipitated. The quality of treated water met the stringent California Title 22 Drinking Water Maximum Contaminant Levels [227].

RO membrane technology should be appropriate for treating oilfield produced water with appropriate pretreatment technology [200]. RO membrane systems generally have a life expectancy of 3–7 years [189].

(4) Electrodialysis/Electrodialysis Reversal. Electrodialysis (ED) and ED reversal (EDR) are well-established desalination technologies. These electrochemically driven processes separate dissolved ions from water through ion exchange membranes. A series of membranes containing electrically charged functional sites are arranged in an alternating mode between an anode and a cathode to remove charged substances from feed water [189]. EDR and ED technologies have been tested at the laboratory-scale for treatment of produced water. Sirivedhin et al. [87] reported that ED is an excellent produced water treatment technology; however, it works optimally for treating relatively low-saline produced water.

The ED/EDR membrane lifetime is between 4 and 5 years. Major limitations of this technology are regular membrane fouling and high treatment cost [189].

(5) Biological Aerated Filters. Biological aerated filtration (BAF) consists of permeable media under aerobic conditions to facilitate biochemical oxidation and removal of organic constituents in wastewater. Media do not exceed 10 cm in diameter to prevent clogging of pore spaces when sloughing occurs [228]. BAF can remove oil, ammonia, suspended solids, nitrogen, BOD, COD, heavy metals, Fe, soluble organics, trace organics, and H₂S from produced water [189, 229]. Removal efficiencies of up to 70% N, 80% oil, 60% COD, 95% BOD, and 85% TSS have been achieved with BAF treatment [229]. Water recovery is nearly 100% since waste generated is removed in solid form [230]. The method is most effective for produced water with Cl levels < 6600 mg/L [189].

BAF systems usually have a long lifespan; they do not require any chemicals or cleaning during normal operations. Accumulated sludges are captured in sedimentation basins. Solid waste disposal can account for up to 40% of the total cost of this technology [228].

(6) Vibrating Membrane Process. The vibrating membrane process VSEP® (Vibratory Shear Enhanced Process) limits membrane fouling, removing the main contaminants from wastewater without the addition of antiscalant chemical substances. The design greatly reduces the fouling common to all membrane processes [231]. The pressure vessel moves in a vigorous vibratory motion, tangential to membrane surface, thus creating shear waves which prevent membrane fouling [232, 233]. RO may be implemented as tertiary treatment.

5.5. Thermal Technologies for Removing Oil and Grease Content

5.5.1. Multistage Flash (MSF)

MSF distillation involves evaporation of water by reducing atmospheric pressure instead of raising temperature. Feed water is preheated and flows into a chamber with reduced air pressure where it immediately flashes into steam [234]. Water recovery from MSF treatment is approx. 20%; it often requires posttreatment because it typically contains 2–10 mg/L TDS [189]. A setback in operating MSF is scale formation on heat transfer surfaces which often requires the use of scale inhibitors and acids. MSF is a relatively cost-effective treatment method with plant life expectancy of more than 20 years [235].

5.5.2. Multieffect Distillation

The MED process involves application of energy that converts saline water into steam, which is condensed and recovered as pure water. Multiple effects are employed in order to improve the efficiency and minimize energy consumption. A major advantage of this system is the energy efficiency gained through the combination of several evaporator systems.

MED is suitable for treatment of high TDS produced water [189, 236]. Product water recovery from MED systems ranges from 20 to 67% depending on design [234]. Despite the high water recovery, MED has not been extensively used for water production like MSF because of scaling problems associated with early designs. Recently, falling film evaporators have been introduced to improve heat transfer rates and reduce the rate of scale formation [236]. Scale inhibitors and acids may be required to prevent scaling, and pH control is essential to prevent corrosion. MED has a lifespan of 20 years and can be applied to a wide range of feed water qualities, similar to MSF.

5.5.3. Vapor Compression Distillation

The VCD process is an established desalination technology for treating seawater and RO concentrate [189]. Vapor generated in the evaporation chamber is compressed thermally or mechanically, which raises the temperature and pressure of the vapor. The heat of condensation is returned to the evaporator and is used as a heat source. VCD can operate at temperatures below 70°C, which reduces scale formation problems [237]. Energy consumption of a VCD plant is significantly lower than that of MED and MSF. Although this technology is mainly associated with sea water desalination, various enhanced vapor compression technologies have been employed for produced water treatment [189].

5.5.4. Multieffect Distillation-Vapor Compression Hybrid

Multistage flash (MSF) distillation, vapor compression distillation (VCD) and multieffect distillation (MED) are extensively used thermal desalination technologies [234]; however, hybrid thermal desalination plants, that is, MED-VCD, have achieved higher efficiencies [236]. Increased production and enhanced energy efficiency are major advantages of this system [189]. GE has developed produced water evaporators which use mechanical vapor compression. These evaporators exhibit a number of advantages over conventional produced water treatment methods including reduction in chemical use, overall cost, fouling severity, and handling [238].

Membrane technologies are often preferred over thermal technologies; however, recent innovations in thermal process engineering have made the latter more competitive in treating highly contaminated water [83, 189, 235].

Gradiant Corporation (Woburn, MA) is attempting to make HF a “water-neutral process” by reusing water for the HF process. The technology, carrier gas extraction (CGE), is a humidification and dehumidification technique; it heats produced water into vapor and condenses it back to contaminant-free water. This process yields freshwater and saturated brine [239].

5.5.5. Freeze Thaw Evaporation

The FTEw process employs freezing, thawing, and conventional evaporation for produced water management. When produced water is cooled below 32°F but above its freezing point, relatively pure ice crystals and an unfrozen solution form. The solution contains high concentrations of dissolved constituents and is drained from the ice. The ice is collected and melted to produce clean water.

FTEw can remove >90% of TDS, TSS, volatile and semivolatile organics, total recoverable petroleum hydrocarbons, and heavy metals in produced water [220, 240]. FTE requires no chemical additives, infrastructure, or supplies that might restrict its use. It is easy to operate and monitor and has a life expectancy of approximately 20 years [189]. However, the technology can only work in a climate that has a substantial number of days with temperatures below freezing and requires significant land area. FTE technology generates a significant amount of concentrated brine and oil; therefore, waste management and disposal must be addressed.

5.5.6. Dewvaporation: AltelaRainSM Process

The principle of operation of Dewvaporation is based on counter current heat exchange to produce distilled water [241]. Feed water is evaporated in one chamber and condenses in the opposite chamber of a heat transfer wall as distilled water. Approximately 100 bbl/day of produced water with salt concentrations > 60,000 mg/L TDS can be processed [165]. High removal rates of organics, heavy metals, and radionuclides from produced water have been reported for this technology. In one plant, Cl⁻ concentration was reduced from 25,300 to 59 mg/L, TDS was reduced from 41,700 to 106 mg/L, and benzene concentration was reduced from 450 mg/L to nondetectable after treatment with Dewvaporation technology [242].

5.6. Physical Separation Technologies

5.6.1. Hydrocyclones

Hydrocyclones physically separate solids from liquids; hydrocyclones can remove particles in the 5–15 mm range and have been widely used for treatment of OGPW [189, 243].

Hydrocyclones are used in combination with other technologies as a pretreatment process. They have a long lifespan and do not require chemical use or pretreatment of feed water. A major disadvantage of this technology is generation of substantial slurry of concentrated solid waste.

5.6.2. Gas Flotation

Flotation technology is extensively used for treatment of conventional oilfield produced water.

Flotation technology uses fine gas bubbles to separate suspended particles that are not easily separated by sedimentation. When gas is injected into produced water, suspended particulates and oil droplets become attached to air bubbles as they rise. This results in the formation of foam on the water surface which is skimmed off [244]. Flotation can be used to remove grease and oil, natural organic matter, volatile organics, and small particles from produced water [50, 189, 243, 245].

Two types of gas flotation technology are in use, that is, dissolved gas flotation and induced gas flotation, based on the method of gas bubble generation and resultant bubble sizes. Gas flotation can remove particles as small as 25 mm but cannot remove soluble oil constituents from water [189]. Flotation is most effective when gas bubble size is smaller than oil droplet size. It is expected to work best at low temperature since the process involves dissolving gas into a water stream. The technology does not require chemical use, except for coagulation chemicals that are added to enhance removal of target contaminants. Solids disposal is necessary for the sludge generated from this process.

5.6.3. Media Filtration

Filtration technology is used for removal of oil and grease and total organic carbon (TOC) from produced water [189]. Filtration is carried out using various media such as sand, gravel, anthracite, and walnut shells. This process is not affected by salinity levels and may be applied to any type of produced water. Media filtration technology is highly efficient for removal of oil and grease; efficiency of >90% has been reported [189]. Efficiency can be further enhanced if coagulants are added to the feed water prior to filtration. Media regeneration and solid waste disposal are drawbacks to this technology.

5.6.4. Adsorption

Adsorption is generally used as a polishing step in the OGPW treatment process rather than as a stand-alone technology, since adsorbents can be overloaded with organics. Adsorption is used to remove Mn, Fe, TOC, BTEX, oil, and more than 80% of heavy metals present in produced water [189]. A wide range of adsorbents is available including activated carbon, organoclays, activated alumina, and zeolites [246]. Adsorption processes are successfully applied to water treatment regardless of salinity. Replacement or regeneration of the sorption media may be required depending on feed water quality and media type [189, 246]. Chemicals are used to regenerate media when all active sites are blocked.

5.6.5. Ion Exchange Technology

Ion exchange technology is in demand for numerous industrial operations including treatment of OGPW. It is especially useful in the removal of monovalent and divalent ions and metals from produced water [247]. Ion exchange technology has a lifespan of about 8 years and requires pretreatment for solids removal. It also requires chemicals for resin regeneration and disinfection [181].

5.6.6. Macroporous Polymer Extraction Technology

Macroporous polymer extraction (MPPE) is a liquid-liquid extraction technology where the extraction liquid is immobilized within polymer particles impregnated with macropores. The particles have pore sizes of 0.1–10 mm and a porosity of 60–70%. The polymers were initially designed for absorbing oil from water but later applied to produced water treatment [248]. In the MPPE unit, produced water is passed through a column packed with MPPE particles containing a specific extraction liquid. The immobilized extraction liquid removes hydrocarbons from the produced water [71].

In a commercial unit, MPPE was used for removal of dissolved and dispersed hydrocarbons and achieved 99% removal of BTEX, PAHs, and aliphatic hydrocarbons at 300–800 mg/L influent concentration. It had a removal efficiency of 95–99% for aliphatics below C₂₀ and it was reported that total aliphatic removal efficiency of 91–95% was feasible [249].

The hydrocarbons recovered from the MPPE process can be disposed or recycled. Stripped hydrocarbons can be condensed and separated from feed water by gravity, and product water is either discharged or reused. This technology can withstand produced water high in salinity and containing methanol, glycols, corrosion inhibitors, scale inhibitors, H₂S scavengers, demulsifiers, defoamers, and dissolved heavy metals [83].

6. Conclusions

This review paper has described the composition of oil and gas produced water including common HF additives and documented several key effects on soil properties. Beneficial use of OGPW must take into consideration its chemical make-up, the properties of the recipient soil, and long-term land use objectives. For example, it has been shown that untreated OGPW may be directly applied to the land surface with limited adverse effects. In others, where the water is to be used for domestic or industrial purposes, extensive treatment is required. There is a significant need for further field studies, in particular the study of complex mixtures and how interactions between individual OGPW chemicals influence their environmental fate.

Future OGPW management technologies are likely to focus on (1) capturing secondary value from repurposed water; (2) minimizing transportation; (3) minimizing energy inputs; and (4) reduced air emissions (including CO₂) all the while with a vision to reduce overall management costs.

Conflict of Interests

The author declares that there is no conflict of interests regarding the publication of this paper.

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