Graphene Oxide/Fe3O4/Chitosan−Coated Nonwoven Polyester Fabric Extracted from Disposable Face Mask for Enhanced Efficiency of Organic Dye Adsorption

Owing to the COVID-19 pandemic, huge amounts of disposable face masks have been manufactured and used, and these discarded face masks have to be treated. In this study, we propose a simple approach for reusing the nonwoven polyester fabric (NWPF) from disposable face masks. In this approach, NWPF is utilized as a supporter for coating of a layer of graphene oxide/Fe3O4/chitosan (GFC) to form a GFC/NWPF adsorbent at room temperature via a simple spray coating method that does not require any solvent. The specific properties of GFC, NWPF, and the GFC/NWPF adsorbent were analysed via X-ray diffraction, transmission electron microscopy, ultraviolet–visible spectroscopy, vibrating sample magnetometry, and field-emission scanning electron microscopy. Results showed that the presence of NWPF enhanced the adsorption capacity of GFC towards organic dyes. At high concentrations of the organic dyes, the adsorption efficiency of the GFC/NWPF adsorbent to the dyes reached 100% within 24 h. The adsorption capacity ( q max ) of the GFC/NWPF adsorbent to methylene blue, methyl orange, Congo red, and moderacid red was 54.795, 87.489, 88.573, and 29.010 mg g−1, respectively, which were considerably higher than that of bulk GFC (39.308, 82.304, 52.910, and 21.249 mg g−1, respectively).


Introduction
Organic dyes are widely used in many industries, such as textile, paper, rubber, plastic, leather, cosmetic, pharmaceutical, and food industries.However, the wastewater produced by these industries contains dyes and their products that contribute to water pollution, causing negative effects on humans and the environment, such as preventing the absorption of oxygen and sunlight and disrupting the respiration and growth of aquatic organisms.Furthermore, it causes adverse effects on the ability of microorganisms to decompose organic substances in wastewater [1][2][3].Therefore, researchers have developed various wastewater treatment methods and have successfully applied them in removing colorants.These methods can be divided into three main categories, namely, biological, chemical, and physical methods [1].Although physical and chemical methods, such as adsorption, photocatalysis, photocatalytic decomposition, membrane separation, ultrasonication, and wet air oxidation, are effective, they can only be applied when the concentration of the dissolved substances is sufficiently high.Moreover, some methods are expensive and still produce toxic by-products.By comparison, biological treatment methods include removing dyes via anaerobic and aerobic systems and fermenting activated sludge from filamentous fungi, yeasts, bacteria, and bacterial and fungal biomes.However, these methods also have disadvantages, such as long processing time and poor performance in removing dyes with a durable and a high-molecular polymeric structure.Moreover, the composition of these organic dyes in wastewater often harms the microorganism biomes/ populations used in the sludge [4].Among the aforementioned wastewater treatment methods, adsorption is considered one of the preeminent methods owing to its advantages, such as easy implementation, generation of nontoxic substances during the treatment process, high efficiency, and low cost [5].Furthermore, various adsorbent materials from traditional materials can used in adsorption, such as activated carbon, clay, agricultural by-products, banana peels, straw [5], rice husk [6], and red mud [7].
Graphene oxide (GO) and its composite-based adsorbents are excellent in adsorbing organic compounds, including organic dyes, as well as heavy metal ions [8][9][10][11][12][13][14].GO is notable for its simpler fabrication and easier dispersion in water than other materials [15,16].Accordingly, GO is easy to use with a high adsorption efficiency.Functional molecules are utilized to generate functional groups to improve the adsorption capacity of GO to heavy metal ions or organic dyes.Chitosan (CS) molecule has several functional groups, such as primary −OH, secondary -OH, and −NH 2 groups.In these groups, the O and N atoms still have undivided electron pairs, making them the chemically active centres of CS.These groups are considered nucleophilic reagents and can participate in several specialized chemical responses [17] or complexed with almost all heavy metals and transition metals to help separate heavy metals from aqueous media easily [18].Recently, Fe 3 O 4 nanoparticles have been utilized to generate the magnetic property for adsorbents, thereby allowing them to be recovered and reused.In additions, the presence of Fe 3 O 4 nanoparticles can improve the porosity of adsorbents [1,2,19,20].Therefore, GO/Fe 3 O 4 /CS (GFC) materials have excellent adsorption and recovery and regeneration abilities [21][22][23].Hence, they are applied in the removal of organic dyes [2] and heavy metal ions [20].
Nonwoven fabric (NWPFs) is widely used in the production of medical disposable face masks and clothes [24][25][26][27].NWPF can be combined with nanomaterials to enhance their properties, such as antibacterial, waterproof, and fireproof properties [28,29].The COVID-19 pandemic has necessitated the manufacturing and use of huge amounts of disposable face masks, and these discarded masks have to be treated [26].Several recent reports have proposed using the NWPF extracted from discarded face masks and clothes as an adsorbent for the clean-up of waters polluted with petroleum and oil products [30], as a support of photocatalysts [31][32][33] or as a reinforcement of cement composites [27].
In this study, we propose a new approach for reusing NWPF.In this approach, NWPF is extracted from discarded disposable face masks as a support of a GFC nanocomposite adsorbent.The GFC/NWPF absorbent is fabricated by coating GFC onto NWPF via a simple and solvent-free spray coating method at room temperature (RT).Results showed that the presence of NWPF enhanced the adsorption capacity of the GFC absorbent to various organic dyes.Therefore, the GFC/NWPF absorbent will not only improve the adsorption capacity of GFC but also contribute to the efficient reuse of NWPF.GO was prepared from graphite flakes following Hummer's method as described in previous reports [2,20,34,35].The GO product obtained was characterized via X-ray diffraction (XRD), scanning electron microscopy (SEM), and transmission electron microscopy (TEM) (Fig. SI.1).CS was prepared from shrimp shells in our laboratory in accordance with a previously published procedure [36].The deacetylation degree (DD%) of CS was 85.0%; its average molecular weight (M w ) was 32.8 kDa.A 10 mg mL −1 CS solution was prepared by dissolving 5 g of CS in 500 mL of 1% (v/v) acetic acid solution and stirring overnight at RT to obtain a homogeneous and colorless solution.Fe 3 O 4 nanoparticles were prepared by coprecipitating a mixture of iron (III) chloride hexahydrate and iron (II) sulfide heptahydrate at the molar ratio of 2 : 1 [2,20,34].NWPF was extracted from discarded disposable face masks, washed with soap, sonicated with 95% (v/v) ethanol for 5 min, and dried at 80 °C.

Experimental
2.2.Preparation of the GFC/NWPF Absorbent.The GFC/ NWPF absorbent was manufactured by coating a layer of GFC ink onto NWPF via a simple spray coating method.The GFC ink was prepared by mixing 0.22 g GO, 0.85 g Fe 3 O 4 , and 0.36 g CS.Afterwards, the mixture was dissolved in 100 mL 1 wt.% acetic solution and 0.5 mL glycerol by using a homogenizer under ultrasonic conditions for 30 min to obtain a black homogeneous ink of the GFC nanocomposite.The GFC ink was spray-coated onto the NWPF at RT. Finally, the NWPF was dried at 60 °C for 2 h.This process was repeated five more times to increase the thickness of the coating.Finally, the NWPF was soaked in 1 M NaOH solution overnight, washed until it reached neutral pH, and dried at 80 °C for 24 h to obtain the GFC/NWPF absorbent.Subsequently, the GFC/NWPF absorbent was cut into 1 cm × 1 cm samples for later use.The process of preparing the GFC/NWPF absorbent is illustrated in Scheme 1.

Adsorption Procedures.
A piece of 1 cm × 1 cm GFC/ NWPF sample (each sample contained 1.49 mg of the GFC powder) was immersed in 10 mL of an organic dye solution (MB, MO, CR, or RS).The mixture was incubated at various contact times at different temperatures.The pH of each solution was adjusted from 2 to 10 by adding 0.1 M HCl and 0.1 M NaOH solutions.The concentration of dye residues in the solution after the adsorption process was measured via UV-Vis spectrometry and by using suitable calibration curves (Figs.SI.3-SI.6).The adsorption capacity of the GFC/NWPF absorbent to the organic dyes was compared with that of bulk GFC by using 0.0194 g of the GFC powder instead of the GFC/NWPF sample.The dye removal efficiency of each composition in the composite was determined by testing various NWPF samples (Table 1).Dye removal efficiency (R, %) was calculated using the following equation ( 1): The amount of dye uptake by the GFC absorbent (q e , mg.g −1 ) was calculated as follows (equation ( 2)): The Langmuir equation ( 3) and the Freundlich equation ( 4) isotherms were linearized into the following forms: log where C 0 and C e (mg L −1 ) are the initial and equilibrium concentrations of organic dyes in solution, respectively; m a is the mass of GFC (g L −1 ); q e and q max are the equilibrium organic dye concentration on the adsorbent and the maximum adsorption capacity of the adsorbent (mg g −1 ), respectively; K L is the Langmuir constant (L mg −1 ), which is related to the free energy of adsorption; K F is the Freundlich constant (L g −1 ); and n (dimensionless) is the heterogeneity factor.whereas that of the GFC sample was ~40 emu g -1 (Figure 1(f), curve (ii)).Therefore, the coverage of CS and GO on the Fe 3 O 4 particles substantially reduced the magnetization.As results show, the Ms of the GFC sample was still high (40 emu g -1 ); thus, it was able to coat NWPF and endowed GFC/NWPF with magnetic properties to separate the GFC/NWPF after absorption process using an external magnet for the regeneration and circulation.According to the FTIR spectra of CS and GFC (Fig. SI.2), the main specific groups in CS included an adsorption at 3578 cm −1 , which was attributed to the stretching vibration of the O-H group; a band at approximately 2881 cm −1 , which was ascribed to the stretching vibration of C-H; and characteristic adsorption bands at 1674 and 1589 cm −1 , which corresponded to C=O stretching and N-H blending in the amide groups, respectively [38][39][40][41].However, in the FTIR spectrum of GFC, these specific bands of amide groups shifted to 1597, 1516, and 1394 cm −1 , respectively.The presence of amine and amide groups on the GFC surface plays an important role in organic dye removal [38][39][40][41][42][43].

Results and Discussion
3.2.Characterization of NWPF and the GFC/NWPF Absorbent.The GO/Fe 3 O 4 /CS materials were coated onto NWPF via a simple spray coating method.Five coats were applied to create a sufficiently thick and even coating.The mass density (d, g cm −2 ) of the GFC coated onto the 1 cm 2 NWPF samples was calculated as follows: where m GFC is the amount of GFC used for coating (g) and S NWPF is the total area of NWPF covered (cm 2 ).In this experiment, m GFC = 0:22 g of GO + 0:85 g of Fe 3 O 4 + 0:36 g of CS (=1.43 g) and S NWPFs = 959 cm 2 ; hence, d = 1:49 mg GFC cm −2 .SEM images of NWPF and the GFC/NWPF absorbent are shown in Figure 2. The polyester fibres in NWPF were slippery and even, their surface was smooth, and it consisted of overlapping nonwoven fibres that were pressed by heat (Figures 2(a), 2(c), 2(e), and 2(g)).By comparison, after GFC was coated onto NWPF, the surface of the polyester fibres in the GFC/NWPF absorbent became rough and rugged (Figures 2(b), 2(d), 2(f), and 2(h)), and the coating cracked at some points (Figures 2(d), 2(f), and 2(h)).Moreover, the size of the fibres considerably increased.By contrast, the GO sheets (Figures 2(d) and 2(h)) and the Fe 3 O 4 nanoparticles (Figure 2(h), inserted figure) became rumpled.These results indicated that GFC was successfully coated onto the surface of NWPF via the simple spray coating method adopted herein.Thus, this method can be employed in fabricating GFC/NWPF absorbents on a large scale.

Optimization of Adsorption Conditions.
The adsorption conditions were optimized including the pH and compositions of the GFC/NWPF adsorbent to enhance its adsorption of organic dyes.Eight coated NWPF samples with different compositions were prepared (Table 1).Their ability to absorb MB (a cationic dye) and MO (an anionic dye) was evaluated at different pH 5, 7, and 9. Organic dyes can be classified into three types: cationic organic dyes with a positive charge, anionic organic dyes with a negative charge, and nonionic organic dyes with no charge.Therefore, the adsorption of the dyes onto the adsorbents can be achieved via electrostatic interactions between dye ions and groups of opposite charge as the functional groups on an adsorbent's surface.However, this classification is only relative because an organic dye can be an anionic or a cationic dye depending on the environment (pH) (Table 2).The surface of the GFC/NWPF absorbent had abundant amine groups Adsorption Science & Technology (−NH 2 ) from CS and -COOH.The −OH groups of GO are suitable for nonionic dyes when they are in a neutral environment.In an acidic environment, these groups will become -NH 3  , respectively [55]; Fe 3 O 4 @GPTMS@P−Lys: GFC C e /q e = 0:047 * C e + 0:902 R 2 = 0:899 and q max = 21:249 mg g −1 log q e = 0:560 * log C e + 0:297 Figure 3(a) shows that GO/NWPF sample (coded M3) adsorbed MB very well for all medium with removal efficiency (R %) which was 100%.Besides, all adsorbents containing GO, i.e., GO/Fe 3 O 4 /NWPFs (coded M6), GO/CS/ NWPFs (coded M7), and GFC/NWPFs (coded M9) samples, performed good adsorption MB in basic medium (pH 9) with the highest R % values that were obtained, which were 99%, 99%, and 86%, respectively.On the contrary, without GO, the R% values were low for MB adsorption on NWPFs (coded M2) or CS/NWPFs (coded M4), or Fe 3 O 4 /NWPFs (coded M5) or CS/Fe 3 O 4 /NWPFs (coded M8) samples.Figure 3 also shows that the R% values were higher than that for neutral medium (pH 7) (Figure 3(b)) or acidic medium (pH 5) (Figure 3(c)).Obtained results imply that, for efficiency removal of MB in solution, the adsorption process should be carried out in alkaline medium, and GO presented in GO/CS/NWPFs played an important role towards MB removal.

⊕
) play an important role in MO adsorption via electrostatic interactions.Therefore, the M9 sample (GFC/NWPF, which contained both CS and GO components) was able to satisfactorily remove anionic dyes (including MO, RS, and CR) in the acidic medium (pH 5).The attractive forces required to adsorb dye molecules (MB, MO, CR, and RS) onto the surface of the GFC/NWPF adsorbent were not only attributed to electrostatic interactions; it also included due to π−π stacking interactions, i.e., the strong interaction between the π-conjugated electron systems of MB, MO, CR, and RS molecules (Table SI.1) with the π-conjugated electrons of GO via π−π stacking interactions [1,2,31,32,42,43,[48][49][50][51].Accordingly, increasing the content of GO improved the adsorption capacity (q max ).However, increasing the content of GO should be limited owing to economic (the price of the adsorbent will increase) and technical (the release of GO from the adsorbent into the solution should be avoided) considerations.
The effects of the absorbents' components on dye adsorption capacity were evaluated.Five coated NWPF samples (S1, S2, S3, S4, and S5) were fabricated and tested for MB adsorption (Figure 5).high GO content (S1 and S2) had very large adsorption capacity (R% was 98.03% and 98.0%, respectively).When doped with Fe 3 O 4 and CS, the efficiency of the samples with low GO content substantially increased.The S4 sample had only 10% GO, but its adsorption efficiency was large (R% was 95.55%).However, when excessive amounts of CS were added, the R% value dramatically decreased to 77.08% in the S5 sample (containing 50 wt.%CS) and even down to 0% in the S3 sample (containing 0 wt.%GO and 50 wt.%CS).
Adding excessive amounts of CS considerably reduced the porosity of the materials.Therefore, GO should be added as much as possible while limiting the content of CS to 10 wt.%−40 wt.%.However, the production costs of GO are high.Thus, instead of adding 40 wt.%−50 wt.% of GO to remove MB at R% > 90% in 2 h, R% > still be achieved when 10 wt.% of GO is added by simply extending the adsorption time to 24 h (Figure 5(b)).When the content of GO was increased from 20 wt.% to 50 wt.%, the value of 9 Adsorption Science & Technology R% did not increase (Figure 5(b)).Therefore, the addition of 10 wt.% of GO is the best level that achieves the optimum technical−economic efficiency.

Comparison of the Adsorption of MB, MO, CR, and RS
onto the GFC/NWPF Absorbent and Bulk GFC.The adsorption efficiency of bulk GFC was compared with that of the GFC/NWPF absorbent under the same conditions with the same amount of GFC converted.Both the powder and coated samples achieved very good adsorption efficiency for MB, MO, CR, and RS, and the color of the solutions was almost completely eliminated (Figure 6).In all cases, the GFC/NWPF samples seemed to remove the colorants better than the GFC: R% was 97.98% and 96.11% for MB (Figure 6(a)), 96.25% and 94.86% for MO (Figure 6(b)), 97.15% and 84.47% for CR (Figure 6(c)), and 83.68% and 78.22% for RS (Figure 6(d)), respectively.Differences in color could also be observed with the naked eye (pictures inserted in the figures).This result confirmed that coating GFC is necessary to improve its adsorption performance.

Adsorption Isotherms of MB, MO, CR, and RS onto the
GFCs/NWPF Absorbent.The adsorption isotherms of MB, MO, RS, and CR on both bulk GFC and the GFC/NWPF absorbent were built according to the Langmuir and Freundlich models by using equations ( 3) and (4) (Table 2 and Figs.SI.7-SI.10).On the basis of the correlation coefficient (R 2 ), the process by which the organic dyes absorb on both bulk GFC and the GFC/NWPF absorbent was more consistent with the Langmuir model than with the Freundlich model.The maximum adsorption capacity (q max ) of the GFC/NWPF absorbent for all organic dyes was higher than that of bulk GFC (Table 2).Results indicated that the presence of NWPF enhanced q max .Compared the absorption efficiency for MB, MO, RS, and CR of the various reported materials, the q max values for MB or MO of the developed hybrid materials herein including bulk GFC and the GFC/ NWPF adsorbents are competitive and lower for RS and CR adsorption (Table 2).However, an advantage of the developed bulk GFC and GFC/NWPF adsorbents is they can be made via a simple synthesis process.

Conclusions
NWPF was extracted from discarded disposable face masks and used as a support to prepare a GFC nanocompositebased adsorbent.GFC was successfully onto NWPF.The presence of NWPF enhanced the adsorption efficiency of GFC for the organic dyes MB, MO, CR, and RS.In all cases, the coating improved the adsorption performance of the GFC materials.The adsorption efficiency of the GFC/NWPF adsorbent for these organic dyes was higher than that of bulk GFC with the same mass.Obtained results demonstrated that the adsorption efficiency of the GFC/ NWPF adsorbent was different for MB, MO, CR, and RS dyes and can be competitive to previously reported materials implying that the GFC/NWPF absorbent has a high application potential.

2. 4 .
Characterization and Methods.The XRD patterns of each GFC sample were obtained at RT by using a D8 Advance diffractometer (Bruker ASX) with CuKα radiation (λ = 1:5406 Å) within the range of 2θ = 10 -60 °at a scanning rate of 0.02 s −1 .The morphology of the GFC nanocomposite and the GFC/NWPF samples was analysed via TEM (JEOL) at 100 kV × 200,000 magnification and FE-SEM (Hitachi S-4500), respectively.The magnetic behaviours of the samples were measured via vibrating sample magnetometry (VSM 880, DMS/ADE Technologies, USA) at fields ranging from −10 kOe to 10 kOe at 25 °C with an accuracy of 10 −5 emu.The concentration of organic dye residues in solution after the adsorption process was determined via UV-Vis spectrometry by establishing their calibration curves at the concentrations of 0.625, 1.25, 2.5, 5, 10, and 20 mg L −1 .Moreover, the calibration curves were established at pH 4, 5, 7, and 9. Afterwards, the spectra of these solutions were measured via UV-Vis spectrometry by using an Agilent 8453 UV-Vis spectrophotometer system within the wavelength range of 200-1200 nm.Subsequently, their optical density (OD) at the maximum adsorption was used to establish the calibration curves (OD vs. C mg/L ).The UV-Vis spectra and calibration curves are shown in the supporting information (SI) from Figs. SI.3 to SI.6.

3. 1 .
Characterization of GFCs.The Fe 3 O 4 nanoparticles agglomerated quite strongly because of their large specific surface energy; thus, the nanoparticles tended to agglomerate to reduce the surface energy (Figure1(a)).The thickness of GO sheets was thin, only over 5 μm in size (Figure1(b)).

Scheme 1 :
Scheme 1: The process of fabricating a new adsorbent by coating graphene oxide/Fe 3 O 4 /chitosan (GFC) coated onto nonwoven polyester fabric (NWPF) extracted from discarded disposable face masks.

3 :
Effects of pH on MB adsorption onto the GFC/NWPF absorbent: (a) pH 5, (b) pH 7, and (c) pH 9 (inserted images: corresponding color of MB solutions before and after the adsorption process).

Figure 4 :Figure 5 :
Figure 4: Effects of pH on MO adsorption onto the GFC/NWPF absorbent: (a) pH 5, (b) pH 7, and (c) pH 9 (inserted images: corresponding color of MO solutions before and after the adsorption process).

Table 1 :
Removal efficiency (R%) of MB and MO by various coated NWPF samples at different pH levels.