Synthesis of Inorganic Nanocomposites by Selective Introduction of Metal Complexes into a Self-Assembled Block Copolymer Template

Inorganic nanocomposites have characteristic structures that feature expanded interfaces, quantum effects, and resistance to crack propagation. These structures are promising for the improvement of many materials including thermoelectric materials, photocatalysts, and structural materials. Precise control of the inorganic nanocomposites’ morphology, size, and chemical composition is very important for these applications. Here, we present a novel fabrication method to control the structures of inorganic nanocomposites by means of a self-assembled block copolymer template. Different metal complexes were selectively introduced into specific polymer blocks of the block copolymer, and subsequent removal of the block copolymer template by oxygen plasma treatment produced hexagonally packed porous structures. In contrast, calcination removal of the block copolymer template yielded nanocomposites consisting ofmetallic spheres in amatrix of ametal oxide.These results demonstrate that different nanostructures can be created by selective use of processes to remove the block copolymer templates. The simple process of first mixing block copolymers and magnetic nanomaterial precursors and then subsequently removing the block copolymer template enables structural control of magnetic nanomaterials, which will facilitate their applicability in patterned media, including nextgeneration perpendicular magnetic recording media.

We recently demonstrated a synthetic route to inorganic nanocomposites by means of self-assembled block copolymer templates [40,41].Metal complexes are introduced into a polymer block template, and subsequent removal of the block copolymer by pyrolysis produces self-assembled inorganic nanocomposites of spheres, cylinders, or layers in a matrix [40].In addition, the morphology of the block copolymer-metal complex composite can be transformed (from spheres to cylinders) by application of a magnetic field [41].
Our goal is to develop a nanofabrication process that yields controlled structures of magnetic nanomaterials and that is simpler than the processes used conventionally in the semiconductor industry.In this report, we present a novel fabrication method to control the structures of inorganic nanocomposites by means of a self-assembled block copolymer template.Metal complexes were selectively introduced into a specific polymer block of the block copolymer, and subsequent removal of the block copolymer template by oxygen plasma treatment produced hexagonally packed porous structures.In contrast, calcination removal of the block copolymer template yielded nanocomposites of metallic spheres in a matrix of a metal oxide.These results demonstrate that different nanostructures can be created by selective use of processes to remove the block copolymer templates.

Removal of Block Copolymer
Templates.The block copolymer templates were removed by oxygen plasma treatment or by calcination in air.The sample films on the copper TEM grids were treated in oxygen plasma operating at 100 W for 2 or 3 min using a low-temperature plasma asher (PR300, Yamato Scientific Co., Ltd.).The sample films in petri dishes were calcined at 550 ∘ C for 6 h in flowing air.

Characterization of Block Copolymer
Composites.Scanning transmission electron microscopy (STEM) and energydispersive spectroscopy (EDS) of the resulting samples were conducted with a high-resolution transmission electron microscope (JEM-2010FEF, JEOL) operating at an accelerating voltage of 200 keV.X-ray diffraction patterns were

Introduction of Metal Complexes into Polymer Blocks of the Self-Assembled Block
Copolymer.A STEM image of the spin-coated sample that was prepared with PS-P4VP (25.5 k/24 k) and three metal complexes (ferrocene, Pt(acac) 2 , and Fe(acac) 3 ) showed spherical structures (Figure 1).The formation of the spherical morphology was driven by the selective dissolution of the PS block as a matrix in toluene [42].A dark-field STEM image of the local structure of a spincoated sample shows a spherical morphology with bright areas in the image corresponding to electron-dense spheres, suggesting that Pt(acac) 2 was selectively introduced into the spherical P4VP block.
The EDS results in Table 1 show that Pt (40.1%) and Fe (59.9%) were detected in the spherical structures, whereas Fe (93.8%) was detected in the surrounding matrix.Figure 2 shows a STEM image and an EDS map of spin-coated samples prepared from PS-P4VP (25.5 k/24 k) and only one kind of Fe complex, Fe(acac) 3 from toluene solution.Fe(acac) 3 was introduced preferentially into the P4VP block.These EDS results suggest that the Pt complex and one of the Fe complexes were introduced into the P4VP spheres, whereas the other Fe complex was selectively introduced into the PS matrix.We reasoned that, upon dissolution in the solvent and introduction into a specific polymer block, Fe(acac) 3 would probably behave similar to Pt(acac) 2 , which has the same organic ligand [43,44], and therefore we concluded that   Fe(acac) 3 was the Fe complex that was contained in the P4VP block.
These results indicate that the self-assembled spherical structure of P4VP enabled selective introduction of Fe(acac) 3 and Pt(acac) 2 , whereas ferrocene was selectively introduced into the PS matrix, which was formed from selective dissolution of PS in toluene.

Oxygen Plasma Treatment for the Removal of the Block
Copolymer Template.As seen in Figure 1 for the spin-coated sample, the self-assembled spheres (30 nm diameter) are periodically ordered in a matrix.STEM images of samples treated in oxygen plasma for 2 and 3 min are shown in Figures 3 and 4, respectively.The dark-field STEM image of the sample treated in oxygen plasma for 2 min shows bright spheres with diameters nearly the same as those observed in the spin-coated sample, suggesting that electron-dense Pt complexes are still in the spheres (Figure 3).A hexagonally packed porous structure with a bright matrix was observed in the STEM image of the sample treated in oxygen plasma for 3 min (Figure 4(a)).The pore diameter is about 30 nm, which is almost the same as the size of the spheres observed in the spin-coated sample and the sample treated in oxygen plasma for 2 min.The EDS mappings of Fe and Pt show that the matrix of the porous structure is composed of Fe and Pt (Figures 4(b) and 4(c)).We concluded that the P4VP block was preferentially decomposed in oxygen plasma because the P4VP block, which is composed of pyridine rings, which contain nitrogen heteroatoms, probably was more susceptible to oxidative degradation than the PS block, which is composed of benzene rings.We presumed that as the P4VP block degraded, the Pt and Fe species were condensed into the remaining PS matrix.These results demonstrate that oxygen plasma treatment of the block copolymer containing Fe and Pt complexes yielded porous structures of Fe and Pt.

Calcination for the Removal of the Block Copolymer
Template.In the STEM image of the sample calcined at 550 ∘ C, bright spheres (10 nm in diameter) surrounded by a dark matrix are observed (Figure 5).Though shrunken in diameter, the spherical nanocomposite structures of 30 nm diameter that were found in the spin-coated samples were retained in the calcined sample.The brightness of the spheres in the dark-field STEM image of the calcined sample suggested that electron-dense Pt was present in the spheres.The EDS results in Table 2 show that the spheres were composed of Fe and Pt, whereas the matrix was composed mainly of Fe.
In contrast to the results observed upon removal of the block copolymer template by calcination, in which the spherical structures remained, the spheres became pores after treatment in oxygen plasma.This difference in morphology was attributed to the difference between the PS and P4VP blocks' susceptibility to oxidation.In the calcination process, the PS and P4VP blocks decomposed within the same    temperature range of 370-460 ∘ C [40], and as the block copolymer template decomposed, the block copolymer-metal complex composite spheres shrank to yield Fe and Pt spheres in an Fe containing matrix.
The X-ray diffraction profile of the calcined sample confirms the existence of two crystalline phases (Figure 6).One phase was identified as the L1 0 tetragonal FePt, and the second phase is Fe 2 O 3 , indicating that the calcined sample was a nanocomposite of metallic spheres in a metal oxide matrix.

Conclusion
A novel fabrication method to control the structures of inorganic nanocomposites by templating a self-assembling block copolymer is demonstrated.Metal complexes were selectively introduced into a specific polymer block, and subsequent removal of the block copolymer by oxygen plasma treatment produced hexagonally packed porous structures.In contrast, calcination removal of the block copolymer template yielded a nanocomposite of metallic spheres in a matrix of a metal oxide.We have therefore demonstrated that different nanostructures can be created by selective use of processes to remove the block copolymer template.The process demonstrated herein, consisting of simple mixing of the block copolymer and magnetic nanomaterial precursors and subsequent removal of the block copolymer template, enables the structural control of magnetic nanomaterials, which will facilitate their application in patterned media, including next-generation perpendicular magnetic recording media.This novel method to control nanostructures of inorganic nanocomposites can be applied to other chemical species, including other metals, oxides, carbides, nitrates, and sulfides.This method also is promising for the improvement of nanocomposites' properties in many applications.

Figure 3 :
Figure 3: Dark-field scanning transmission electron microscopy image of a sample after treatment with oxygen plasma for 2 min.

Figure 4 :
Figure 4: (a) Dark-field scanning transmission electron microscopy images of a sample after treatment with oxygen plasma for 3 min; energydispersive spectroscopy mapping images for (b) Fe and (c) Pt.

Figure 5 :
Figure 5: Dark-field scanning transmission electron microscopy image of a calcined sample.

Figure 6 :
Figure 6: X-ray scattering profile of a calcined sample, indicating the presence of FePt (closed circles) and Fe 2 O 3 (open squares).
collected with Cu K radiation on a Rigaku RINT-TTR diffractometer operated at 40 kV and 50 mA.

Table 2 :
Energy-dispersive spectroscopy results for a calcined sample.